Enabling green recycling and creating new resources through intelligent manufacturing—a production line for the crushing, separation, and recycling of waste batteries

#Industry ·2026-03-25

With the rapid development of the new energy industry, lithium-ion batteries, nickel-metal hydride batteries, and other types of batteries have brought great convenience to our lives, but the problem of their disposal after use has become increasingly prominent. If waste batteries are not properly handled, it will not only cause heavy metal pollution and electrolyte leakage, but also result in a huge waste of valuable resources. In response to this challenge, the "Waste Battery Crushing, Separation, and Recycling Production Line" we have dedicatedly developed is designed to address the environmentally friendly processing of waste batteries and the recovery of high-value resources. This is not just a production line, but also a revolutionary technology that empowers green recycling and turns waste into treasure, aiming to promote circular economy and achieve sustainable development. Key highlights of the production line 1. High-efficiency crushing with safety first: Adopting high-strength, low-speed professional crushing equipment, it conducts safe and efficient primary and fine crushing of various waste batteries (including power batteries, 3C batteries, etc.). With a fully enclosed design, it effectively controls dust and odor, ensuring the safety of operators and environmental cleanliness from the source. 2. Multi-stage separation and precise extraction: Integrating advanced physical separation technologies, including: - Airflow sorting: Precisely separating lightweight plastic separators from heavy metal materials. - Magnetic separation: Separating iron, nickel, and other magnetic metals. - Vibratory screening: Classifying particles by size to improve subsequent separation efficiency. - Density sorting/vortex sorting: Further separating copper, aluminum, and other non-ferrous metals with different densities. - Core "black powder" collection: Precisely separating and collecting "black powder" rich in lithium, cobalt, nickel, and manganese, providing high-quality raw materials for subsequent hydrometallurgy or pyrometallurgy. 3. Environmentally friendly and energy-saving, green operation: The production line is equipped with a complete dust collection system, waste gas treatment device, and wastewater recycling system, ensuring that the entire recycling process meets the most stringent environmental standards and truly realizes zero pollution and low-energy green operation. 4. Intelligent control, stable and reliable: The entire line adopts a PLC automation control system, enabling remote monitoring, fault diagnosis, and data management, greatly enhancing the running efficiency, stability, and safety of the production line. It reduces manual intervention and lowers operating costs. 5. High recovery rate, maximizing value: Through refined process design and efficient separation technology, the recovery rate of key metals such as copper, aluminum, iron, plastic, and lithium, cobalt, nickel, and manganese in waste batteries can be increased to industry-leading levels, maximizing the resource value of waste materials. Application value and prospects Economic benefits: Transforming waste into high-value secondary resources, creating substantial profits for enterprises, and reducing the production costs of new batteries. Environmental benefits: Significantly reducing the pollution of waste batteries to the environment, protecting soil and water resources, and fulfilling corporate social responsibility. Resource benefits: Alleviating the dependence on primary mineral resources and ensuring the safety of national strategic metal resource supply. Social benefits: Promoting the closed-loop development of the new energy industry chain, assisting the country in building a circular economy system, and enhancing the level of sustainable development in the industry. We are committed to providing the most advanced and reliable waste battery recycling solutions. Choosing our waste battery crushing, separation, and recycling production line is choosing a path towards sustainable development and a green future. We sincerely invite partners from all walks of life to explore together and step towards a new era of resource recycling and environmental friendliness! Call now: +86 13970779688 to learn more details and customize your exclusive recycling solution!

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Jiangxi Mingxin Metallurgy Equipment Co., Ltd