#Industry ·2026-04-15
I. Overview of the Core Process of the Equipment The lead-acid battery recycling system developed by Jiangxi Mingxin adopts a technology route combining physical crushing and sorting with hydrometallurgy. Through a three-stage process of crushing, hydraulic sorting, and electrolytic deposition, the lead recovery rate reaches 98%, and the purity of plastic recycling reaches 99.5%. Its vertical rotary crusher is equipped with special alloy knives, with a processing capacity of 10 tons/hour, reducing energy consumption by 30% compared to traditional equipment. II. Intelligent Control System The equipment is equipped with a PLC cloud monitoring dual system, which monitors 18 parameters in real time, including crushing particle size, solution pH value, and electrolytic current density. Through machine learning algorithms, the sorting speed (adjustable from 500 to 1200 rpm) and electrolysis duration are automatically optimized to ensure that the desulfurization rate of lead paste remains stable at over 96.5%. The mobile APP supports remote fault diagnosis, with a response time reduced to within 15 minutes. III. Environmental Protection Modules Innovatively configured with an acid mist absorption tower (processing efficiency 99.2%) and a pulse dust removal system (emission 10mg/m³), the wastewater undergoes three-stage sedimentation and reverse osmosis treatment, achieving a recycling rate of 90%. The specially designed plastic flotation tank separates polypropylene from ABS plastic with a density gradient, achieving a separation accuracy of 0.01g/cm³. IV. Economic Analysis Based on an annual processing capacity of 20,000 tons, the equipment's payback period is approximately 14 months. Each ton of waste batteries can produce 650kg of recycled lead, 180kg of plastic, and 120kg of sodium sulfate, with a 35% efficiency improvement compared to traditional pyrometallurgy while reducing hazardous waste generation by 60%. The modular design of the equipment supports flexible expansion, with single-line modification costs 25% lower than the industry average. Note: The above data is based on the actual operation cases of Mingxin equipment in 2023. Specific performance should be verified through actual testing based on raw material characteristics and configuration schemes. It is recommended to regularly check the wear of the hydrocyclone cone to maintain a sorting density of 1.2-1.8g/cm³ to achieve optimal recovery effects.
2026-04-15
2026-04-15
2026-04-15
2026-04-15
2026-04-15
2026-04-15
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
top
