Technical Analysis and Industry Applications of Jiangxi Mingxin Lead-Acid Battery Recycling Equipment

#Industry ·2026-04-15

I. Equipment Overview The lead-acid battery recycling equipment independently developed by Jiangxi Mingxin adopts a modular design, including a crushing and sorting system, a heavy metal separation device, a plastic recycling unit, and a wastewater treatment module, achieving a large-scale recycling capacity of over 5,000 tons per year. The equipment uses a PLC intelligent control system with remote monitoring and fault diagnosis functions, improving the operating efficiency by 40% compared with traditional processes. II. Core Technical Features 1. Low-temperature crushing and sorting technology: Crushing battery shells in a -15 low-temperature environment effectively prevents lead dust from spreading, with a metal recovery rate of 98.5%. 2. Counter-current washing system: Thoroughly separating plastics from lead paste through six-stage counter-current rinsing, with a water-saving rate of 60%. 3. Electrochemical treatment process: Using a patented electrolyzer (patent number ZL202110 Jiangxi Mingxin Jiangxi Mingxin Jiangxi Mingxin) to treat lead-containing wastewater, with lead ion concentrations reduced to less than 0.05mg/L. 4. Exhaust gas treatment device: Equipped with a two-stage activated carbon adsorption and alkali solution spraying system to ensure that exhaust gas emissions comply with GB16297-1996 standards. III. Application Benefit Analysis According to the actual measurement data at a recycling resource base in Jiangxi: - Each ton of waste batteries can recover 450-480kg of recycled lead - The recovery rate of polypropylene plastics is 92% - Energy consumption is controlled below 185kW·h/ton - SO2 emissions are reduced by 87% compared with traditional smelting methods IV. Industry Solutions The equipment is suitable for three application scenarios: 1. Urban recycling stations: Configured with mobile small-scale processing units (daily processing capacity of 5 tons) 2. Regional processing centers: Standard production lines (daily processing capacity of 20 tons) 3. Industrial parks: Customized integrated systems (daily processing capacity of over 50 tons) All models are equipped with a data collection system that can be connected to provincial solid waste management platforms. V. Technical Evolution Direction In 2024, the new generation of models will introduce: - Machine vision sorting technology to improve plastic classification accuracy - Microwave drying process to reduce energy consumption - A closed-loop process for directly preparing nano-sized lead sulfate from lead paste Note: The data in this article is based on the 2023 Annual Technical White Paper and actual project testing reports of Jiangxi Mingxin Equipment Manufacturing Co., Ltd. For specific equipment parameters, please refer to the latest technical manual.

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Jiangxi Mingxin Metallurgy Equipment Co., Ltd