Circular empowerment, green future: high-efficiency battery crushing, separation, and recycling production line

#Industry ·2026-02-08

With the vigorous development of the new energy industry and the increasing popularity of electric vehicles, energy storage devices, and various smart terminals, the number of waste batteries has seen an explosive growth. These waste batteries, which contain valuable metals such as lithium, cobalt, and nickel, as well as harmful substances like electrolyte solutions, pose a significant environmental pollution risk if not disposed of properly, while also representing a huge waste of valuable resources. Against this backdrop, we are proud to introduce the【High-Efficiency Battery Crushing and Separation Recycling Production Line】, offering a revolutionary solution for the green recycling of waste batteries! 【Key Features of the Production Line Enabling Circular Economy】 1. Advanced Crushing Technology for Safe and Efficient Processing: - Combines multiple advanced techniques including low-temperature freezing crushing, mechanical shearing crushing, and hammer crushing, allowing customized selection based on battery type (lithium-ion batteries, nickel-metal hydride batteries, etc.) to ensure complete disassembly of batteries in a safe and controlled environment. - Operates in a fully enclosed environment, effectively suppressing dust and harmful gas emissions. Equipped with professional dust removal and exhaust gas treatment systems, it ensures a safe and environmentally friendly operating environment. 2. Multi-stage Precise Separation for Maximum Resource Utilization: - Physical Sorting: Combines vibratory screening, airflow sorting, magnetic separation, and eddy current sorting to efficiently grade materials according to their density, particle size, and magnetic properties, achieving high-purity separation of components such as battery casings, separator paper, plastics, copper, and aluminum. - Intelligent Recognition: Equipped with advanced visual recognition and AI sorting systems (optional), it further enhances the sorting accuracy of complex materials, ensuring maximum recovery of valuable components. - Positive and Negative Electrode Material Enrichment: For the core value of lithium batteries - active materials of the positive and negative electrodes, we achieve efficient enrichment through unique fine grinding and flotation (or dry separation) technologies, laying the foundation for subsequent hydrometallurgy or direct repair and utilization. 3. Eco-Friendly and Energy-Efficient Operation: - The overall design of the production line adheres to energy-saving and environmental protection principles, optimizing energy consumption and reducing operating costs. - High-purity recycled products can directly enter the downstream production process, significantly reducing reliance on primary mineral resources, reducing carbon emissions, and helping to build a green and low-carbon circular economy. 4. Automation and Intelligence for Stable and Reliable Operation: - Equipped with a PLC central control system, it enables automated and intelligent operation of the entire production line, reducing manual intervention and labor intensity. - Real-time data monitoring and fault warning systems ensure the stability and safety of the production process and improve equipment uptime. - Modular design facilitates installation, maintenance, and upgrades, allowing flexible configuration of production scale according to customer needs. 【What You Will Gain by Choosing Our Production Line】 - Significant economic benefits: Transform waste into high-value recycled resources, and the recycled copper, aluminum, iron, plastics, and key metal powders can be directly sold or used in downstream production, generating substantial profits. - Outstanding environmental benefits: Solve the pollution problem of waste batteries at the source, protect green water and blue mountains, and enhance corporate environmental image. - Strong social responsibility: Actively respond to national circular economy policies, fulfill corporate social responsibilities, and set an industry example. - Professional customized services: Provide tailored solutions based on your battery type, processing capacity, and site conditions. - Comprehensive after-sales support: From equipment installation and commissioning to personnel training and long-term maintenance, we offer full technical support and service guarantees. Whether you are a battery manufacturer, a professional recycling company, or a pioneer committed to environmental protection, our【High-Efficiency Battery Crushing and Separation Recycling Production Line】will be your ideal choice for achieving sustainable development and seizing market opportunities. Contact us now to embark on your green recycling journey and co-create a future free from waste!

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