Enabling the circular economy: intelligent battery crushing, separation, and recycling production line

#Industry ·2026-02-09

Waste batteries, this growing "urban mine", are waiting to unlock their hidden value. Facing the challenge of piles of waste batteries that, if improperly handled, could cause serious environmental pollution, we bring you an innovative solution - the intelligent battery crushing, separation, and recycling production line! This is not just a production line, but a future-oriented green technology investment. It efficiently and safely converts batteries once considered waste into high-value secondary resources, opening a new chapter of circular economy for your enterprise. 【Core Technology, Outstanding Performance】 Our intelligent battery crushing, separation, and recycling production line integrates multiple internationally leading technologies, aiming to achieve the "complete utilization" of waste batteries: High-Efficiency Crushing: Using specially designed low-speed shear or hammer crushers, it safely and thoroughly crushes different types of batteries (such as lithium-ion batteries, nickel-metal hydride batteries, etc.), minimizing the risk of exposure to battery active materials. Precise Separation: Employing multi-stage physical sorting technologies, including: Airflow Sorting: Precisely separating lightweight plastic separators, electrolyte residues, and heavy metal powders. Density Sorting: Utilizing the density differences of various substances to effectively distinguish valuable metals (such as copper, aluminum, iron, cobalt, nickel) and battery powders (rich in lithium, cobalt, nickel, manganese). Magnetic Separation Technology: Automatically attracting and separating ferromagnetic materials. Eddy Current Separation: Efficiently sorting non-magnetic non-ferrous metals such as copper and aluminum. Intelligent Control: Equipped with an advanced PLC intelligent control system, it realizes automatic and visualized monitoring of the production process, reduces manual intervention, and ensures production stability and operational safety. 【Green Value, Multiple Advantages】 Ultra-High Recovery Rate: For high-value waste materials such as lithium-ion batteries, the comprehensive recovery rate of valuable metals (such as copper, aluminum, cobalt, nickel, lithium) and ferrous metals, plastics can reach over 95%, transforming "waste" into "raw materials". Environmental Friendliness: Operating in a fully enclosed negative pressure environment, equipped with efficient dust removal systems and exhaust gas treatment devices, it effectively suppresses dust flying and harmful gas leaks, meeting the most stringent national environmental emission standards and achieving true "zero pollution" recycling. Safety and Reliability: Based on battery characteristics, the production line designs multiple explosion-proof, overheat-proof, and leak-proof safety measures to eliminate safety hazards such as fire and explosion at the source, ensuring the safety of personnel and equipment. Significant Economic Benefits: The high-purity copper, aluminum, iron, cobalt, nickel, and lithium recovered from the recycling process are urgently needed high-quality raw materials for battery materials and metallurgy industries, creating sustainable and substantial economic returns for your enterprise. Customized Solutions: We can provide personalized design and customization based on clients' battery processing capacity, battery types, and site requirements, meeting diverse market demands. 【Enabling the Future, Creating Win-Win Situations】 By choosing our intelligent battery crushing, separation, and recycling production line, you are not just purchasing a set of equipment, but also selecting a sustainable future. We are committed to helping enterprises: Fulfill environmental responsibilities and set an industry example. Seize the opportunities of circular economy and enhance core competitiveness. Transform waste batteries into valuable resources and achieve a win-win situation for both economy and environment. Contact us now to obtain your exclusive battery recycling solution and join us in illuminating the green future of circular economy! ---

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