Green cycle, value regeneration: high-performance battery crushing, separation, and recycling production line

#Industry ·2026-02-12

With the rapid development of the global new energy industry, lithium-ion batteries and other power batteries and consumer electronics batteries are increasingly widely used. However, the lifespan of batteries is limited, and if the massive amount of waste batteries generated each year is not properly handled, it will not only cause serious environmental pollution but also result in a huge waste of valuable resources. Against this backdrop, [your company name/our] high-performance battery crushing and separation recycling production line has emerged, providing a revolutionary solution for the safe disposal and resource utilization of waste batteries. 【Addressing Pain Points and Opening a New Era of Circular Economy】 Waste batteries contain various valuable metals (such as cobalt, nickel, lithium, copper, aluminum, etc.) and harmful substances. Traditional methods of landfill or simple incineration not only waste resources but also release toxic gases, polluting soil and water. [your company name/our] battery crushing and separation recycling production line aims to solve this problem by "turning waste into treasure" and maximizing the recycling of resources, establishing a green and sustainable circular economy model. 【Key Technology Highlights: Intelligent Crushing and Precise Separation】 This production line integrates core technologies such as pre-processing, intelligent crushing, and multi-stage fine separation, aiming to efficiently and safely recycle copper, aluminum, iron, plastics, and "black powder" containing valuable metals such as cobalt, nickel, and lithium from waste batteries. 1. Intelligent Pre-processing and Safe Unloading: For different types and charged states of batteries, we provide safe discharge and automated disassembly solutions to ensure the safety of the subsequent crushing process. 2. Customized Crushing System: Advanced coarse and fine crushing units are used to effectively crush various waste lithium batteries, power battery packs, and digital batteries, avoiding short-circuiting and combustion risks while ensuring uniform material particle sizes, laying a foundation for subsequent separation. 3. Multi-stage Fine Physical Separation: - Magnetic Sorting: Efficiently removes ferromagnetic substances. - Vibratory Screening: Precisely grades crushed materials by size, improving separation efficiency. - Wind Separation: Utilizes material density differences to effectively separate lightweight separator paper, plastics, etc. - Gravity Separation/Vortex Separation: Targeted separation of metals with different densities such as copper and aluminum, as well as heavy "black powder" mixtures. - Electrostatic Separation: Further enhances the separation purity of non-metallic materials such as copper, aluminum, and plastics. 4. Closed Negative Pressure Operation and Environmental Protection: The entire production line adopts a fully closed design, equipped with efficient negative pressure dust removal and exhaust gas treatment systems (such as activated carbon adsorption and RTO), ensuring no dust leakage during the production process and VOCs emission compliance, protecting workers' health and the surrounding environment. 5. Automation and Intelligent Control: A PLC central control system is used to achieve fully automated operation of the production line, real-time monitoring and fault diagnosis, significantly reducing labor costs and enhancing operational stability and safety. 【Value Demonstration: Economic and Environmental Benefits】 - Significant economic benefits: Transforming waste into high-value resources, the recovered copper, aluminum, iron, plastics, and "black powder" can directly enter the next process for further processing, generating considerable economic returns and effectively reducing new material procurement costs. - Outstanding environmental benefits: Rooting out the problem of waste battery pollution, significantly reducing resource consumption, assisting enterprises in fulfilling social responsibilities, aligning with national environmental policy guidance, and promoting the development of a circular economy. - Resource recycling: Providing a stable secondary raw material source for lithium battery manufacturing, alleviating reliance on primary mineral resources, and safeguarding national strategic resource security. - Customized solutions: Based on customer-specific needs (battery type, processing capacity, site constraints, etc.), we provide tailored production line configurations to meet the needs of enterprises of different scales. 【Wide Application Fields】 Whether it's new energy vehicle manufacturers, professional battery recycling companies, renewable resource utilization industrial parks, or environmental technology service organizations, [your company name/our] battery crushing and separation recycling production line is your ideal choice for achieving green production and sustainable development! Contact us now to learn more about the high-performance battery crushing and separation recycling production line and embark on your green transformation journey!

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