Enabling green recycling: an efficient battery crushing, separation, and recycling production line

#Industry ·2026-02-28

With the rapid development of industries such as new energy vehicles and consumer electronics, batteries, as core power sources and energy storage carriers, have seen explosive growth in production and sales. However, the resulting challenge of waste battery disposal is becoming increasingly severe. If discarded batteries are not properly handled, not only will valuable resources be wasted, but also irreversible environmental pollution such as heavy metal leaks and electrolyte contamination will occur. How to achieve green and efficient battery recycling has become a major global challenge. Against this backdrop, we are proud to introduce ——, a revolutionary solution aimed at addressing the challenges of waste battery recycling, promoting resource circularity, and driving green economic development! Key Advantages and Technological Highlights of the Production Line 1. Harmless Physical Treatment and Environmental Protection: This production line adopts internationally advanced physical crushing and multi-stage precision separation technologies, completely eliminating polluting methods such as chemical soaking during the entire recycling process. It prevents secondary pollution at the source and truly achieves harmless and green processing. Equipped with high-efficiency dust collection systems and waste gas treatment devices, it ensures that the production process meets the most stringent environmental emission standards. 2. High Efficiency and Recovery Rate for Maximum Value: Targeting various types of waste lithium-ion batteries (such as lithium iron phosphate, ternary batteries, lithium cobalt oxide, and lithium manganese oxide), the production line achieves close coordination between multiple processes including battery discharge, crushing and disassembly, screening and sorting, airflow sorting, gravity sorting, and magnetic sorting. Ultimately, it efficiently separates and recovers valuable copper, aluminum, iron, and plastics, as well as "Black Mass" (a material rich in nickel, cobalt, manganese, and lithium) from waste batteries, with high recovery purity, providing high-quality raw materials for downstream wet metallurgy or material recycling. The design processing capacity of a single production line is flexible and can be customized according to client needs, meeting large-scale industrial production requirements. 3. High Automation and Intelligence for Safe and Reliable Operation: Integrating advanced PLC intelligent control systems, it enables automated operation, remote monitoring, and fault diagnosis, significantly reducing labor costs and improving production efficiency and stability. The fully enclosed operating environment, combined with strict safety protection measures, ensures the safety of operators and equipment. It effectively avoids potential risks such as battery short circuits and fires. 4. Modular Design with Strong Adaptability: The production line adopts modular and standardized design, allowing flexible configuration and upgrading based on different battery sizes, types, and processing volumes, demonstrating strong market adaptability. Whether it's electric vehicle battery packs, energy storage batteries, or consumer electronics batteries, it can all be efficiently processed. The Value of Choosing Us Corporate Social Responsibility: Actively respond to national environmental policies and establish a green and sustainable corporate image. Economic Value Creation: Transform waste batteries into high-value secondary resources, reduce raw material costs, and achieve sustainable profitability. Circular Economy Support: Promote efficient resource recycling, alleviate the pressure on Earth's resources, and contribute to building a zero-waste society. Technological Leadership: Benefit from industry-leading recycling technology support and comprehensive after-sales services to maximize your investment returns. We look forward to joining hands with you to create a green future for battery recycling and contribute to the sustainable development of our planet! Welcome to inquire for more details and customized solutions. Together, let every discarded battery regain new life!

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