Enabling the Circular Economy: Efficient Battery Crushing, Separation, and Recycling Production Line Solutions

#Industry ·2026-03-01

With the rapid development of the new energy industry, the demand for batteries in fields such as electric vehicles, energy storage systems, and consumer electronics has surged. At the same time, the generation of large amounts of waste batteries has posed serious environmental challenges and resource waste problems. How to safely, efficiently, and environmentally process waste batteries and recover valuable rare metals from them has become a global focus of attention. Against this backdrop, we are proud to introduce the [High-Efficiency Battery Crushing, Separation, and Recycling Production Line], providing you with a one-stop, eco-friendly, and high-value solution for waste battery processing! Core Advantages and Technical Highlights 1. Safe and Efficient Crushing: - Advanced low-temperature crushing or mechanical crushing technologies are used to quickly and safely crush waste batteries to the required particle size, effectively releasing valuable internal materials. - Unique explosion-proof and explosion-suppression designs, full inert gas protection, or intelligent temperature control systems ensure absolute safety during the production process and eliminate the risk of thermal runaway. 2. Multi-stage Precise Separation: - Combined physical separation methods including multi-stage screening, wind separation, magnetic separation, eddy current separation, and gravity separation are used to accurately and efficiently separate components such as copper, aluminum, iron, plastics, separator paper, and positive/negative electrode materials (black powder). - High-purity recovery: Optimized separation processes ensure the purity of recovered materials meets industry-leading standards, providing high-quality raw materials for subsequent hydrometallurgy or material recycling. 3. High Recovery Rate and Economic Benefits: - System design optimization maximizes the recovery rate of high-value metals and materials such as cobalt, lithium, nickel, copper, and aluminum, transforming waste into valuable recycled resources with significant market value. - Significantly reduces reliance on primary mineral resources, generates substantial economic returns, and supports enterprises in achieving sustainable development. 4. Intelligent Automated Control: - Adopts a PLC central control system to achieve highly automated and intelligent operation of the production line, reducing manual intervention and improving production efficiency and stability. - Features real-time data monitoring and fault diagnosis functions to ensure reliable and maintainable operation of the equipment. 5. Green and Environmentally Compliant: - Equipped with comprehensive dust removal, exhaust gas collection, and treatment systems, effectively controlling dust and harmful gas emissions and meeting the most stringent environmental standards. - Designed with low energy consumption to minimize energy consumption and adhere to green production concepts. 6. Modular and Customizable: - Adopts a modular design that can be flexibly customized according to the client's actual processing capacity requirements (from small to large), battery types (lithium-ion, nickel-metal hydride, nickel-cadmium, etc.), and target recycled materials. Application Scope - Waste lithium-ion batteries (lithium iron phosphate batteries, ternary batteries, lithium cobalt oxide batteries, lithium manganese oxide batteries, etc.) - Waste nickel-metal hydride batteries - Waste nickel-cadmium batteries - And other types of composite batteries for crushing, separation, and recycling Reasons to Choose Us - Technological Leadership: Possessing multiple core patented technologies and continuous innovation to ensure your production line always stays at the forefront of the industry. - Extensive Experience: With years of industry expertise and successful case studies worldwide, we provide you with a mature and reliable solution. - One-Stop Service: From solution design, equipment manufacturing, and installation to operation training and after-sales service, we offer a worry-free turnkey project. - Social Responsibility: Helping enterprises fulfill their environmental responsibilities, promote circular economy development, and build a green planet together. Choose our [High-Efficiency Battery Crushing, Separation, and Recycling Production Line], and you're not just purchasing a set of equipment—you're also selecting a mature, efficient, and environmentally friendly total solution to embark on a sustainable future together. Call now: +86 13970779688 to obtain a customized solution and start a new chapter in the recycling of waste battery resources!

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