#Industry ·2026-03-12
A discarded battery is not the end, but the starting point of the next green journey. The entire production line adopts the three-act process of "crushing - sorting - purification", allowing copper, aluminum, black powder, and separators to find their proper places: the twin-shaft shredder first tears the steel shell with a torque of 3000 N·m, instantly releasing the electrolyte solution and collecting it under negative pressure; the hammer crusher then crushes the battery cells at a speed of 600 rpm into 10 mm fragments to avoid over-crushing of copper and aluminum. Subsequently, the airflow density separator uses a density difference of 0.1 g/cm³ as a "sieve" to separate copper and aluminum; the magnetic separator "sucks out" the iron shell with a magnetic field of 3500 GS, achieving a purity of 98%. The key black powder is subjected to negative pressure rinsing with a linear sieve, with a recovery rate of 97% for lithium, cobalt, and nickel, which can be directly returned to the precursor body factory. With PLC linkage and an OEE of 85%, dust levels of 1 mg/m³ and noise levels of 75 dB, the "urban mine" truly becomes an "urban green mountain". Based on an annual output of 5,000 tons, the production line can produce 900 tons of copper-aluminum mixture, 1,100 tons of black powder, and 500 tons of plastic film in a year, calculated at an average of 8 hours/day and 300 days/year. At current prices of 60,000 yuan/ton for copper, 40,000 yuan/ton for black powder, and 4,000 yuan/ton for plastic film, the annual revenue is 72 million yuan; after deducting costs such as raw materials, labor, energy consumption, and depreciation of 52 million yuan, the net profit easily exceeds 10 million yuan. Even better, the equipment is modularly designed: the four modules of shredding, crushing, sorting, and dust removal can be assembled like Lego blocks, with installation completed in 3 days and commissioning in 7 days, allowing "small factories to do big business". The entire line uses IE4 energy-efficient motors and frequency control, with a power consumption of 100 kWh/ton, a 30% reduction compared to traditional processes; combined with a waste heat recovery system, the 60 hot air generated during crushing is recycled to the low-temperature drying section, saving 15% of natural gas in winter. Photovoltaic panels are installed on the top of the production line, with self-generation and self-use during the day, saving an additional 800,000 yuan in electricity costs annually. Carbon footprint calculations show that each ton of waste batteries processed can reduce CO₂ emissions by 1.8 tons, equivalent to planting 100 trees. The residual electricity in batteries is the greatest hidden danger. We install a "plasma power-off device" at the entrance of the shredder, which instantaneously discharges a 5000 V pulse in 0.1 seconds to completely discharge the remaining electricity; the crushing chamber is filled with nitrogen to maintain an oxygen content of 5%, and a CO₂ automatic fire extinguishing system is set up, spraying when the temperature reaches 70°C; at the end, activated carbon molecular sieves in two towers adsorb HF, SO₂, and VOCs to below 0.1 ppm, allowing workers to only smell the "safe" odor. We offer the "EPCO" model: from plant design, environmental impact assessment approval, equipment manufacturing, and installation and commissioning, to assisting with obtaining approval, with a full delivery within 6 months; after commissioning, engineers will stay at the factory for 90 days to personally train "Gold Medal Foremen". The core components of the equipment come with a 5-year warranty, and consumables are always in stock. With 24-hour video diagnosis and 48-hour on-site service, downtime is reduced to 4 hours. For the first 20 customers who sign a contract now, they can enjoy a sales surplus share of black powder: we will repurchase black powder at a price 3% higher than the market average and provide continuous rebates for 12 months, with an expected additional profit of 1.5 million yuan. "Battery Recycling", obtain the exclusive process package profitability calculation table, and let every piece of waste battery start making money for you from today.
2026-03-12
2026-03-12
2026-03-12
2026-03-12
2026-03-12
2026-03-12
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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