#Industry ·2026-03-31
With the rapid development of new energy vehicles, smart electronic devices, and energy storage systems, the number of waste batteries has grown exponentially. These discarded batteries, on the one hand, pose significant environmental risks—leakage of electrolyte, heavy metal pollution, and even fire and explosions; on the other hand, they are a valuable treasure trove of strategic resources, rich in rare metals such as lithium, cobalt, nickel, manganese, copper, and aluminum. How to safely, efficiently, and environmentally recycle and process waste batteries, turning them into a resource rather than a liability, is a global challenge and a key step in building a circular economy. Our battery crushing and separation recycling line has emerged as a solution. It is a comprehensive, efficient, and environmentally friendly processing system designed for waste lithium-ion batteries (and partially for nickel-metal hydride and nickel-cadmium batteries). We aim to convert discarded batteries into renewable resources, maximize resource utilization, and minimize environmental pollution. Core Advantages of the Production Line 1. Safe and Efficient Pre-Processing: - To address the complexity and potential hazards of waste batteries (such as residual electricity and flammable/explosive substances), the production line is equipped with professional discharge, disassembly, and safe storage modules to ensure the safety of personnel and equipment during operations. 2. Precise Crushing and Grinding Technology: - A multi-stage, closed-loop crushing system is adopted to completely disassemble waste batteries through processes such as coarse crushing, fine crushing, and grinding, releasing various materials and optimizing particle size for subsequent separation. This avoids the difficulty of whole-battery recycling and enhances separation efficiency. 3. Multi-stage Physical Separation Technology: - This is the core of the production line. We utilize advanced technologies including magnetic separation, wind separation, gravity separation, eddy current separation, and electrostatic separation to precisely and thoroughly separate the crushed mixture: - Magnetic Separation: Separates magnetic metals such as iron shells. - Wind Separation: Separates plastic separators and light dust. - Gravity Separation: Based on the density differences of various materials, effectively separates metals like copper and aluminum from the "black powder" (a mixture rich in lithium, cobalt, nickel, and manganese). - Eddy Current Separation: Efficiently recovers non-ferrous metals such as copper and aluminum. - Electrostatic Separation: Further precisely separates fine metal particles from non-metallic substances, achieving extremely high purity. 4. High-Efficiency Recovery of Valuable Materials: - After multi-stage separation, the following can be efficiently recovered: - Metals like copper and aluminum: High purity, directly recyclable or used as industrial raw materials. - Plastics: Can be recycled into granules for plastic product production. - "Black Mass": This is the most valuable recycled material, rich in key metals like lithium, cobalt, nickel, and manganese. It can be further purified through wet or pyrometallurgy to produce battery-grade precursor materials, achieving true closed-loop recycling. 5. Eco-Friendly and Energy-Efficient Design: - The entire production line operates in a fully enclosed environment and is equipped with an efficient pulse dust removal system to ensure zero dust emissions. At the same time, waste gas treatment devices effectively purify harmful gases generated during the production process, meeting the most stringent environmental standards. Energy-optimized design reduces operating costs. 6. Automated and Intelligent Control: - A PLC central control system is used to achieve automated operation, real-time monitoring, and fault diagnosis of the production line, greatly reducing labor costs and improving production efficiency and stability. Our Vision Our battery crushing and separation recycling line is not just a set of equipment, but also our firm commitment to the concept of green development. We strive to provide customers with a mature, reliable, and economical waste battery recycling solution, helping enterprises fulfill their environmental responsibilities and seize the huge business opportunities of the circular economy in the new energy industry. Choosing us means choosing a cleaner and more sustainable future. We look forward to working with you to open a new chapter in the resource utilization of waste batteries, allowing every piece of waste battery to be reborn, reducing environmental burden, and enhancing development momentum!
2026-03-31
2026-03-31
2026-03-31
2026-03-31
2026-03-31
2026-03-31
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
top
