Open a green cycle and empower the future of the Earth: an efficient waste battery crushing, separation, and recycling production line

#Industry ·2026-02-08

With the rapid development of the new energy era, electric vehicles, energy storage devices, and various portable electronic products are experiencing explosive growth. Concurrently, the massive amount of waste batteries poses significant challenges and opportunities. These waste batteries not only represent potential environmental pollution sources but also serve as "urban mines" containing valuable strategic metals such as lithium, cobalt, nickel, manganese, copper, and aluminum. How can we safely, efficiently, and environmentally "awaken" these dormant resources and give them a new lease on life? We present the solution—the【High-Efficiency Waste Battery Crushing and Separation Recycling Production Line】! I. Face Challenges Head-On and Turn Waste into Treasure Waste batteries contain complex internal structures and hazardous substances such as electrolyte and heavy metals. If improperly handled, they can cause serious pollution to soil and water. Our crushing and separation recycling production line was designed specifically to address this challenge. It aims to safely process waste batteries through physical and mechanical methods, efficiently separate and recover their valuable components, and truly transform waste into treasure while preventing pollution at its source. II. Precision Processing and Multi-stage Selection This production line adopts internationally advanced dry-process crushing and separation technology, avoiding the risks of secondary water pollution from wet-process methods. Its core processes include: 1. Pre-treatment and Discharging: Safely discharge residual electricity from waste batteries to ensure the safety of subsequent operations. 2. Intelligent Crushing: Using specially designed low-speed shear or hammer crushers, coarsely and finely crush battery packs, battery modules, and individual batteries to maximally release internal materials. The crushing process operates under negative pressure in a closed environment, effectively controlling dust and harmful gas emissions. 3. Multi-stage Fine Separation: Employing physical separation technologies such as density sorting, magnetic separation, eddy current separation, and vibratory screening, combined with intelligent recognition systems, efficiently and accurately separate shells (steel, aluminum), copper, aluminum, plastics, and positive/negative electrode materials (containing lithium, cobalt, nickel, manganese, graphite, etc.) from the crushed materials. 4. Precious Metal Enrichment: Further purify and enrich the separated positive/negative electrode powders, providing high-quality raw materials for subsequent wet-process metallurgy or direct recycling applications. III. Core Advantages, Leading the Future Ultra-high Recovery Rate: For various lithium-ion batteries (lithium iron phosphate, ternary, lithium cobalt oxide, etc.), achieving a recovery rate of over 95% for valuable metals, maximizing resource value. Environmental Protection: Dry-process technology eliminates water pollution, and the fully enclosed negative pressure system effectively controls dust and gas emissions, meeting the most stringent environmental standards. Safety and Reliability: Intelligent discharging, overload protection, and fault self-diagnostic systems ensure safe and stable operation of the production line and protect the health of operators. Intelligent Automation: Equipped with a PLC central control system and a visualized operation interface, it can be started with a single click and monitored in real time, significantly reducing labor costs and improving production efficiency. Customized Services: Provide personalized, modular production line design and solutions based on client processing capacity, battery type, and site conditions. Low-energy Operation: Optimize equipment configuration to reduce unit processing energy consumption and achieve a win-win situation of economic and environmental benefits. IV. Empowering Circular Economy and Creating a Green Future By choosing our waste battery crushing and separation recycling production line, you are not only selecting an advanced equipment but also making a commitment to the Earth and an investment in sustainable development. It will help you: Create Significant Economic Value: Transform waste into high-purity recycled raw materials, reduce production costs, and enhance core competitiveness. Fulfill Corporate Social Responsibility: Actively participate in resource recycling and establish a green and environmentally friendly corporate image. Secure National Strategic Resource Safety: Alleviate reliance on rare metal imports and contribute to national energy strategies. Let's join hands to ensure that every piece of waste battery can regain its luster, and together we will build a new pattern of green and sustainable circular economy, empowering a better future for the Earth!

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