Enabling a circular economy: an efficient battery crushing, separation, and recycling production line, ushering in a new era of green resources

#Industry ·2026-02-08

With the rapid development of the global new energy industry and the increasing popularity of electric vehicles, energy storage devices, and various smart terminals, the number of waste batteries has grown exponentially. These "obsolete" batteries, if not properly disposed of, not only cause serious environmental pollution but also represent a huge waste of valuable resources. How to efficiently and environmentally transform waste batteries into valuable resources has become a global challenge. We are proud to introduce the [High-Efficiency Battery Crushing and Separation Recycling Production Line], which is not just an advanced equipment but also our solemn commitment to a green planet and a circular economy. We are dedicated to providing a one-stop, harmless, and high-value recycling solution for waste lithium-ion batteries (including power batteries, digital batteries, energy storage batteries, etc.). [Key Advantages of the Production Line] 1. High-Efficiency Crushing and Precise Separation: - Intelligent Pre-processing: Employing professional discharge, screening, and disassembly procedures to ensure the safety and efficiency of subsequent processing. - Multi-stage Crushing System: Adopting multi-level collaborative crushing technology for different types and sizes of waste batteries to ensure complete dissociation of battery materials and avoid resource loss due to excessive crushing. - Physical Separation Technologies: Utilizing advanced magnetic separation, airflow sorting, gravity sorting, and vibratory screening methods to efficiently and accurately separate shell materials (iron, aluminum, plastics), copper foil, aluminum foil, and core valuable substances such as "black powder" rich in nickel, cobalt, manganese, and lithium from waste batteries. 2. Green and Environmentally Friendly, Zero Pollution Emissions: - Fully Enclosed Operation: The production line adopts a fully enclosed design, effectively controlling dust and harmful gas emissions to ensure a clean working environment. - Advanced Waste Gas Treatment: Equipped with a multi-stage waste gas purification system, it efficiently adsorbs and purifies the small amount of exhaust gas generated during crushing to ensure compliance with national environmental protection emission standards. - Resource Recycling: Recycled products can enter the next level of hydrometallurgy or be directly recycled for use, achieving true resource recycling and minimizing environmental burden. 3. High-Value Recovery and Significant Economic Benefits: - High-Purity Products: After fine separation, high-purity copper, aluminum, iron, plastics, and "black powder" enriched with high-value metals can be obtained, providing high-quality raw materials for subsequent deep processing. - Maximized Resource Utilization: With an overall recovery rate exceeding 90%, this solution transforms "waste" into high-value renewable resources, generating substantial economic returns for enterprises and reducing raw material procurement costs. 4. Automation and Intelligent Operation: - PLC Intelligent Control: Adopting advanced PLC intelligent control systems to achieve automated operation, remote monitoring, and fault diagnosis, significantly reducing labor costs and improving production efficiency and safety. - Safety Protection Design: Multiple safety interlocks and early warning systems effectively protect operators and equipment. 5. Wide Applicability: - Compatible with various types of waste lithium-ion batteries, such as square batteries, cylindrical batteries, and soft-pack batteries, as well as different capacity specifications of battery packs, meeting diverse market demands. [Co-Create the Future] By choosing our [High-Efficiency Battery Crushing and Separation Recycling Production Line], you are not only selecting a leading recycling technology but also embracing a commitment to environmental protection and sustainable development. Let's work together to transform mountains of waste batteries into green power driving future development, jointly empower the circular economy, and usher in a new era of resource recycling and utilization! Contact us now to customize your exclusive green recycling solution!

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