Enabling resource recycling and building a green future: an efficient battery crushing, separation, and recycling production line

#Industry ·2026-02-09

With the vigorous development of the global new energy industry and the widespread use of electric vehicles, energy storage systems, and various portable electronic devices, the production and consumption of batteries have seen explosive growth. However, while these advancements bring convenience to our lives, the generation of large amounts of waste batteries has also led to severe environmental challenges and resource waste. The harmful substances such as heavy metals and electrolyte solutions contained within waste batteries, if not properly handled, can cause serious pollution to soil and water sources. Meanwhile, valuable rare metals like lithium, cobalt, nickel, copper, and aluminum contained within these batteries are non-renewable precious resources. How to efficiently and environmentally recycle waste batteries and turn them into valuable resources has become a pressing concern for both the global industrial community and environmental protection sectors. Against this backdrop, our "Battery Crushing and Separation Recycling Production Line" has emerged as a solution. It not only serves as a powerful tool to address the pollution of waste batteries, but also represents a key technological approach to promoting circular economy and resource regeneration. 【Core Advantages and Technical Highlights】 1. Environmental Priorities and Physical Separation as the Main Approach: This production line adopts internationally leading physical crushing and multi-stage separation technologies instead of traditional wet metallurgy, thereby avoiding secondary pollution at the source. The entire process operates in a closed environment, effectively controlling dust and harmful gas emissions to ensure a safe and environmentally friendly operating environment that meets the most stringent environmental standards. 2. High-Efficiency Crushing and Precise Separation: Intelligent Crushing System: For different types and sizes of waste batteries, specialized crushing equipment is used to achieve efficient, safe, and harmless pre-processing, initially separating the battery shell from its internal active materials. Fine Grinding and Dissociation: The crushed materials enter a multi-stage grinding system, where the positive and negative electrode materials, separators, and copper/aluminum foils are thoroughly and finely dissociated, laying the foundation for subsequent high-purity separation. Multi-stage Sorting Technology: By integrating advanced physical separation technologies such as airflow sorting, vibratory screening, magnetic separation, and density sorting, valuable metals like copper and aluminum, as well as high-value products containing lithium, cobalt, nickel, and manganese ("black powder"), are accurately captured and separated with high recovery rates and excellent purity. 3. Maximizing Value and Resource Regeneration: Through this production line, the recovery rate of copper and aluminum from waste batteries can reach over 98%, while the recovery rate of the more valuable "black powder" - a mixture containing lithium, cobalt, nickel, and other rare metals - also maintains industry-leading levels. These recycled materials can be directly used as raw materials for new battery production or related products, significantly reducing reliance on primary mineral resources and achieving a win-win situation of economic and environmental benefits. 4. Automation and Intelligent Operation: The production line is highly automated, with PLC intelligent control covering the entire process from material feeding, crushing, sorting to discharging, reducing manual intervention and enhancing production efficiency and stability. Equipped with comprehensive safety protection measures and online monitoring systems, it ensures safe and reliable equipment operation. 5. Broad Applicability and Customized Solutions: It can be flexibly applied to various types of waste lithium-ion batteries (such as lithium iron phosphate, ternary batteries), nickel-metal hydride batteries, and lithium cobalt oxide batteries. Based on clients' actual needs, battery types, processing volumes, and site conditions, we provide customized production line configurations and solutions. 【Application Prospects and Social Value】 Our battery crushing and separation recycling production line serves as a key link in responding to China's "carbon peaking and carbon neutrality" strategy and promoting the development of a green circular economy. It not only provides an efficient, environmentally friendly, and economical solution for waste battery processing, but also serves as an important means for enterprises to fulfill their social responsibilities and enhance their market competitiveness. Choosing our technology means choosing a sustainable future and contributing to reducing environmental burdens and enhancing resource value for our planet. Let's join hands to build a green circular industry chain, where every piece of waste battery can be given new life, and contribute to the sustainable development of human society! Contact us now to learn more and co-create a new chapter of green circular economy!

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