Enabling a green future: An efficient battery crushing, separation, and recycling production line, opening a new chapter in the circular economy

#Industry ·2026-02-09

With the rapid development of the new energy industry, the production and sales of power batteries and consumer electronics batteries have surged, but the disposal of waste batteries has increasingly become a serious environmental and social challenge. If not properly handled, harmful substances such as heavy metals and electrolyte solutions contained in waste batteries will cause irreversible pollution to soil and water; while the rare metals like nickel, cobalt, manganese, and lithium contained within them will be a huge waste of resources if discarded. Against this backdrop, we proudly introduce the high-efficiency battery crushing and separation recycling production line, offering a revolutionary solution for the green recycling of waste batteries. We are committed to achieving the resourceful and harmless processing of waste lithium batteries, maximizing the recovery of valuable metals and materials, and truly turning waste into treasure. 【Core Advantages and Technical Highlights】 1. High-Efficiency Crushing and Safe Pre-Processing: - Advanced low-temperature crushing, underwater crushing, or hydraulic shearing technologies are employed to ensure that batteries are uniformly crushed in a safe, inert medium or controlled environment, effectively passivating active substances and preventing thermal runaway and secondary pollution. - Customized pre-processing solutions are provided for different types of batteries (e.g., soft-pack, cylindrical, square) to ensure efficient separation efficiency in subsequent processes. 2. Precise Multi-stage Physical Separation: - Vibratory screening: Initial classification of crushed materials by particle size. - Airflow sorting: Efficient separation of lightweight plastics and heavy metals by utilizing the density differences of various materials and precisely controlling airflow. - Specific gravity sorting: Further separation of copper, aluminum, iron, and "black powder" (rich in nickel, cobalt, manganese, and lithium) using liquid or gaseous density media. - Magnetic separation: Effectively removing ferromagnetic materials and improving the purity of other valuable metals. - Eddy current sorting: High-efficiency separation of non-ferrous metals (e.g., copper, aluminum) to recover higher-value metallic elements. 3. High-Purity Material Recovery: - The production line efficiently recovers recyclable resources such as copper, aluminum, and iron, and accurately enriches high-purity "black powder". - The recovered "black powder" can directly enter wet or pyrometallurgical processes to extract high-value rare metals like nickel, cobalt, manganese, and lithium, providing high-quality raw materials for battery material production. 4. Green Environmental Protection and End-to-End Protection: - Fully enclosed operations with advanced dust collection systems, VOCs waste gas treatment devices, and wastewater recycling systems. - Source-level pollution control ensures compliance with the strictest environmental standards, achieving zero or ultra-low emissions and establishing a truly green circular industry chain. - Multiple safety protection measures, such as explosion-proof design, intelligent temperature control, and fire-related interlock systems, safeguard the safety of operators and equipment. 5. Intelligent Automation and Stable Operation: - Highly automated and intelligent design, integrated with a PLC control system and human-machine interface, enabling one-click start/stop, fault diagnosis, and real-time monitoring of equipment. - Reduces manual intervention, improves production efficiency and stability, and reduces operating costs. - Modular design facilitates equipment installation, maintenance, and upgradation. 【Value of Choosing Us】 - Maximized Economic Benefits: Transform waste into high-value secondary resources and generate significant economic returns. - Environmental Responsibility: Effectively prevent environmental pollution from waste batteries, protect ecological balance, and establish an image of green development for enterprises. - Sustainable Resource Utilization: Alleviate over-reliance on primary mineral resources, ensure the supply security of strategic metals, and promote sustainable development. - Technological Leadership: Master industry-leading recycling technologies and provide stable, reliable, and environmentally friendly solutions. We sincerely invite you to join us in this green transformation. To learn more about our battery crushing and separation recycling production line or customize your exclusive solution, please contact us now! Let waste batteries no longer be a burden, but a valuable asset leading us toward a circular economy and a green future!

Related tags:: bews tags news

© 2011-2024 Jiangxi Mingxin Metallurgical Equipment Co., Ltd