Leading the green cycle: an efficient battery crushing, separation, and recycling production line

#Industry ·2026-02-11

With the rapid development of the global new energy industry and the increasing popularity of electric vehicles, energy storage systems, and various consumer electronics products, the recycling and processing of waste batteries has become an increasingly pressing environmental and resource challenge. How can we transform these "urban mines" of valuable metal resources into valuable assets while minimizing environmental pollution? Our [Battery Crushing and Separation Recycling Line] provides the perfect solution. This is not just a production line, but a bridge connecting resource recycling and a green future. We specialize in providing a one-stop, efficient, and environmentally friendly crushing and separation recycling solution for various waste lithium batteries (including lithium iron phosphate and ternary lithium batteries), nickel-metal hydride batteries, nickel-cadmium batteries, and other composite batteries. 【Core Technologies and Process Flow】 Our production line adopts world-leading physical crushing and multi-stage precision sorting technologies, avoiding the potential secondary pollution of traditional wet recycling and achieving efficient processing via dry or semi-dry methods. 1. Pre-processing and Crushing: Waste batteries enter the primary crusher for coarse crushing through a dedicated feeding system, followed by secondary fine crushing to ensure complete destruction of the battery structure and release of internal materials. 2. Magnetic Separation and Vibratory Screening: The crushed materials enter a strong magnetic separation system to remove iron shells. Subsequently, through multi-layer vibratory screens, coarse-sized copper, aluminum, and plastics are initially separated. 3. Wind Separation and Density Sorting: Fine-sized particles enter advanced wind separation equipment to efficiently separate lightweight non-metallic materials such as diaphragms and plastics. Subsequently, density sorting technology is used to further accurately separate metals like copper and aluminum from the battery's active materials ("black powder" - rich in cobalt, nickel, and lithium). 4. Electrostatic Separation (Optional): For certain mixed metals, electrostatic separation technology can be introduced to further improve separation purity. 5. Dust Capture and Waste Gas Treatment: The entire process is conducted in a closed environment, equipped with high-efficiency pulse dust removal systems and waste gas purification devices to ensure no dust emissions during production and meet emission standards, completely eliminating environmental pollution. 【Advantages and Features of the Production Line】 - High Recovery Rate and Resource Maximization: Multi-stage physical sorting technologies ensure maximum recovery of recyclable resources like copper, aluminum, iron, and plastics, as well as core "black powder" active materials (rich in cobalt, nickel, and lithium), maximizing the value of waste batteries. - Environmentally Friendly and Green Development: Unlike traditional pyrolysis or wet recycling processes, our dry processing technology reduces chemical usage at the source and is equipped with comprehensive dust and waste gas treatment systems to achieve clean production and meet the most stringent environmental standards. - Automation and Intelligence: Integrated with PLC intelligent control systems, the production line enables automated feeding, crushing, sorting, and discharging, with simple operation, reduced labor costs, and improved operational stability and safety. - Low Energy Consumption and High Efficiency: Optimized equipment design and process flow effectively reduce overall energy consumption while ensuring high processing capacity and operational efficiency, creating significant economic benefits for customers. - Customized Solutions: Based on customer's battery type, processing capacity requirements, and site conditions, we provide flexible customized configurations and technical support to meet different scale and capacity demands. - Safe and Reliable, Long-Lasting: High-quality wear-resistant materials and renowned brand components are selected, ensuring robust equipment structure, stable operation, low maintenance costs, and long service life. 【Application Value and Prospects】 By choosing our battery crushing and separation recycling production line, you not only invest in an advanced equipment but also seize the future of circular economy and green industries. It will help you: - Transform waste batteries into high-value secondary resources and generate substantial economic returns. - Fulfill corporate social responsibility and establish a green and environmentally friendly corporate image. - Actively respond to China's "carbon neutrality" strategy and promote sustainable development. - Effectively alleviate the shortage of rare metal resources and contribute to the global green energy transition. Let's join hands to transform waste batteries into valuable assets and contribute to a green future for our planet! Contact us now to learn more and embark on your green recycling journey!

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