#Industry ·2026-02-11
It sends seemingly scrapped lithium batteries, nickel-cadmium batteries, and lead-acid batteries into the "rebirth tunnel" — first shredded into centimeter-sized pieces, then subjected to three-stage processing: low-temperature volatilization, magnetic vortex sorting, and density flotation. Copper, aluminum, iron, black powder, and plastic films are each directed to their respective destinations, with a metal purity of 98% and a recovery rate of 99%. The entire process is PLC-visualized, with near-zero emissions of dust and electrolyte. One line can recycle 20,000 tons of waste batteries annually, directly supplying 8,000 tons of lithium carbonate and 3,000 tons of cobalt-nickel alloy to the new energy industry chain, truly achieving a closed-loop cycle where "batteries come from and return to where they belong". **Automatic feeding system**: Grab-type belt visual counting, compatible with soft-packaged, cylindrical, and square-shaped batteries, without pre-sorting; **Low-temperature volatilization kiln**: Volatilize the electrolyte first at temperatures below 180°C to eliminate fire and explosion risks; **Double-shaft shredder**: High torque and low speed, with a tool life of 2,000 tons that can shred steel shells without damaging the blades; **Magnetic-vortex combined sorting**: Magnetically remove iron shells and vortex out copper and aluminum, achieving double efficiency with one machine; **Density flotation tank**: Separate black powder and plastic films with a 0.3% difference in specific gravity, recovering 95% of black powder with a grade of 95%; **VOCs end-treatment**: Zeolite rotary thermal oxidation (RTO) converts 99% of electrolyte organic waste gas to below 20 mg/m³; **Data dashboard**: Cloud-based OEE dashboards, tool wear prediction, and metal price-linked pricing, with one-click remote operation and maintenance via mobile phone. Black powder contains battery-grade lithium carbonate, cobalt hydroxide, and nickel sulfate, with prices fluctuating daily. Our production line directly outputs high-grade black powder (7% Li, 20% Co, 25% Ni) after crushing and sorting, saving 30% of acid solvents and 40% of steam energy compared to the traditional "refining-extraction" route; it then connects with strategic cooperative smelters for pre-sale lock-in pricing, with a lithium carbonate premium of 12,000 yuan/ton. Based on an annual processing of 20,000 tons of waste ternary batteries, the pre-sale of black powder alone can recover cash flow 1.8 billion yuan in advance, turning "waste" into "futures" and ensuring faster cash flow than market prices. The entire line meets Ex d II BT4 explosion-proof standards, with nitrogen protection set at 3% oxygen content for key nodes; VOCs are centralized collected in the low-temperature volatilization section, and after RTO end-treatment, dioxins reach 0.05 ng-TEQ/m³, far below the EU's 0.1 standard; wastewater has "zero" external discharge, and copper, cobalt, and nickel ions are monitored online at 0.01 mg/L, allowing direct reuse for cooling. Third-party inspection agencies track data for 365 consecutive days, with all dust, noise, and heavy metal indicators exceeding national standards by over 30%, ensuring government, public, and enterprise peace of mind. **Project**: --- **Outputs**: --- **Annual processing capacity**: 20,000 tons **Total investment (including civil works)**: 120 million yuan **Annual revenue**: 380 million yuan **Annual comprehensive cost**: 290 million yuan **Annual net profit**: 90 million yuan **Static payback period**: 3.0 years **Annual net cash flow from Year 4**: 57 million yuan Note: Based on 2024 metal average prices of 450,000 yuan/ton for Li₂CO₃, 300,000 yuan/ton for Co, and 180,000 yuan/ton for Ni, a 10% price increase in metals would increase the IRR by 2.1%. **Now order, and we offer a "turnkey" service — complete process design in 30 days, equipment arrival in 90 days, and trial production in 120 days; supporting environmental assessment, energy assessment, and safety assessment template packages, assisting with green power and carbon reduction loans at a minimum interest rate of 3.2%. **Top 10 signatory clients will receive a "black powder price-sharing" hedge agreement, sharing metal price gains and assuming price risk for us. **"Recycling", let waste batteries start making money for you today!
2026-02-11
2026-02-11
2026-02-11
2026-02-11
2026-02-11
2026-02-11
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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