Enabling a green cycle: an intelligent and efficient battery crushing, separation, and recycling production line

#Industry ·2026-02-12

With the rapid development of the global new energy industry, lithium-ion batteries, nickel-metal hydride batteries, and other types of batteries have been widely used in electric vehicles, energy storage equipment, consumer electronics, and other fields. However, the accumulation of a large number of waste batteries not only causes serious heavy metal pollution and electrolyte leakage risks, but also represents a huge waste of valuable resources. How to turn waste into treasure and safely and efficiently recycle and process waste batteries has become a global environmental and resource challenge that we all face. Our [Intelligent and Efficient Battery Crushing and Separation Recycling Production Line] was designed to address this core challenge. It integrates industry-leading physical crushing and multi-stage fine sorting technologies, aiming to achieve clean and efficient separation and recovery of valuable metals such as copper, aluminum, iron, and plastics, as well as nickel, cobalt, and lithium from waste batteries, providing solid support for building a circular economy and pursuing sustainable development. 【Key Advantages of the Production Line】 1. High-precision physical sorting to prevent secondary pollution: Adopting advanced dry physical crushing and multi-stage sorting technologies, it avoids the potential secondary pollution problems of traditional wet recycling, such as wastewater and waste gas. The entire process is conducted in a closed negative-pressure environment, ensuring safe and environmentally friendly operations. 2. Ultra-high recovery rate to maximize resource value: Through a combination of technologies such as precise crushing particle size control, multi-stage airflow sorting, magnetic sorting, eddy current sorting, gravity sorting, and electrostatic sorting, the battery's copper, aluminum, iron, plastics, and "black powder" (nickel-cobalt-lithium-rich materials) can be efficiently separated, with a recovery rate exceeding 95%. This provides high-purity raw materials for downstream smelting or material reuse. 3. Intelligent automation to reduce operating costs: The entire production line adopts a PLC intelligent control system, enabling automated feeding, crushing, sorting, and discharging. It is simple to operate, greatly reducing labor costs and labor intensity, and enhancing production efficiency and safety. 4. Modular design with strong flexibility: It can provide customized solutions based on different types (power batteries, energy storage batteries, consumer electronics batteries, etc.) and different specifications of waste batteries. The modular design facilitates installation, maintenance, and upgrades, ensuring long-term stable operation of the equipment. 5. Environmental compliance to support enterprise development: It fully complies with national and international environmental regulations, helping enterprises fulfill their social responsibilities and enhance their brand image. The recycled resources can generate significant economic benefits for enterprises and promote the healthy development of the green industry chain. 【Overview of the Workflow】 After being automatically fed, the waste batteries enter the multi-stage crushing system, where they are crushed to the required size. Subsequently, the materials enter the multi-stage fine sorting process, where they are precisely separated based on physical properties such as airflow, magnetic field, electric field, and gravity into lightweight plastic separators, heavy copper and aluminum foils, iron shells, and critical "black powder" (active material of electrodes). Finally, high-purity copper, aluminum, iron, plastic flakes, and "black powder" containing valuable metals such as nickel, cobalt, and lithium are obtained. These recycled resources can directly enter their respective recycling systems. Choosing our [Intelligent and Efficient Battery Crushing and Separation Recycling Production Line] means choosing a green development path towards a sustainable future. We look forward to working with you to open a new chapter in waste battery recycling, enabling infinite recycling of limited resources, and co-creating a cleaner and more beautiful home on Earth!

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