Reuse waste and recycle for the future: an efficient battery crushing, separation, and recycling production line

#Industry ·2026-02-14

With the rapid development of new energy vehicles, energy storage systems, and various consumer electronics products, batteries have become an indispensable energy source in our modern life. However, this has led to an increasing challenge in the disposal of waste batteries—they not only occupy valuable land resources, but also pose serious threats to soil, water, and human health due to the presence of harmful substances such as heavy metals and electrolyte solutions. At the same time, the rare metal resources like cobalt, nickel, and lithium contained in waste batteries will be a huge waste if not recycled. Against this backdrop, we proudly introduce the [High-Efficiency Battery Crushing and Separation Recycling Production Line], which is not just a set of equipment, but also a key hub for our transition to a green circular economy and the sustainable utilization of resources. 【Working Principle: Turning Challenges into Opportunities with Green Technology】 Our production line adopts advanced physical crushing and multi-stage precision separation technologies to achieve efficient and environmentally friendly recovery of various components from waste batteries: 1. **Safety Pre-processing**: Professional discharge and dehumidification processes are conducted to ensure the safety and stability of the subsequent crushing process and eliminate potential risks. 2. **Multi-stage Crushing**: Using dedicated shear crushers and hammer crushers, the entire battery is efficiently crushed into uniform-sized particles, preparing for fine separation. 3. **Precision Screening**: Multilayer vibratory screens are employed to conduct initial separation based on material size differences, directing different-sized materials to their respective sorting stages. 4. **High-Efficiency Sorting**: - **Magnetic Separation**: Rapidly separates magnetic metals such as iron shells. - **Pneumatic Separation**: Separates non-metallic materials like plastic diaphragms and shells from denser metal particles using airflow. - **Eddy Current Separation**: Highly efficient separation of non-ferrous metals (e.g., copper, aluminum) to recover valuable copper and aluminum components. - **Vibratory/Density Separation**: Further accurately separates precious "black powders" (containing valuable metal compounds like lithium, cobalt, and nickel) from other plastic particles. 5. **Exhaust Gas Treatment**: The entire production line is equipped with a complete sealed system and high-efficiency exhaust gas purification devices to ensure no dust emissions or harmful gas discharges during operation, meeting the most stringent environmental standards. 【Core Advantages: Why Choose Us】 - **High Recovery Rate**: Maximize the recovery of copper, aluminum, iron, plastic, and valuable metals like cobalt and nickel from waste batteries, significantly enhancing resource utilization efficiency. - **Green Environmental Protection**: Mainly adopts physical crushing and separation processes, without chemical pollution or secondary waste generation, truly achieving "zero emissions and zero pollution". - **Safe and Reliable**: Fully automated PLC control systems and sealed operating environments maximize production safety and stability, reducing human operation risks. - **High Efficiency and Energy Savings**: Automated and continuous operations with high processing capacity and low energy consumption, significantly reducing operational costs. - **Flexible Configuration**: Customized solutions can be provided based on different types (e.g., lithium iron phosphate, ternary, lithium cobalt oxide) and specifications of waste batteries, as well as client-specific needs. - **Significant Economic Benefits**: Transform waste into high-value recycled raw materials, generating substantial economic returns, and supporting enterprises in achieving sustainable development. 【Application Prospects: Building a Green Future Together】 Our [High-Efficiency Battery Crushing and Separation Recycling Production Line] is widely applicable to the recycling and processing of various types of waste power batteries, energy storage batteries, and consumer electronics batteries, serving as an ideal choice for battery manufacturers, recycling centers, and environmental technology companies to achieve resource recycling and fulfill social responsibilities. By choosing our solution, you're not just selecting an advanced equipment, but also embracing a green production model that is environmentally responsible and future-oriented. Let's join hands to drive the upgrading of the battery recycling industry, ensure that every waste battery can be given a new lease of life, and contribute to building a resource-efficient and environmentally friendly society! —— Act now and embark on your green circular journey! ——

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