#Industry ·2026-02-15
— Let every retired battery be reborn as a brilliant ore in urban mines From feeding to discharging, the whole process operates under a closed negative pressure: shredding, low-temperature evaporation, multi-stage crushing, magnetic separation, screening, density sorting, eddy current separation, and exhaust gas treatment... With a modular design, it can handle all types of batteries, including cylindrical, soft-pack, square, and lithium iron phosphate, ternary, and lithium cobalt oxide, with an annual production capacity of 15,000–30,000 tons per line and a metal recovery rate of 98% and black powder purity of 96%, meeting EU CE/North American UL certifications. The dual-shaft shredder features serrated rollers, which can disassemble battery packs into 30 mm fragments in three minutes; inert gas protection with an oxygen content of 1% to prevent combustion; and tungsten-coated H13 steel blades, which extend tool life by three times and only require 15 minutes for blade replacement. The innovative 120–180 low-temperature evaporation kiln selectively cracks the electrolyte organic solvents, with a recovery rate of 95%, allowing DMC/EMC to be directly reused in new battery production. The heated condensation system emits 20 mg/m³ of VOCs, far below the national limit of 50 mg/m³. The "airflow stripping ultrasonic sieve" combination strips the positive and negative electrode materials from copper and aluminum foils, leaving 2% impurities in the black powder; copper and aluminum particles undergo density sorting with 99% purity, which can be directly cast into anode copper ingots and aluminum ingots, realizing a battery-level closed loop. The entire line is equipped with AI vision and near-infrared spectroscopy to identify more than 30 types of metals and plastics in real time, automatically adjusting air velocity, blade spacing, and rotational speed. The cloud-based big data dashboard displays carbon emission reduction, metal recovery, and energy consumption KPIs at a glance, supporting remote mobile maintenance. Five layers of protection—nitrogen protection, explosion-proof plates, oxygen content interlocking, CO automatic fire suppression, and DCS emergency shutdown—ensure safe operation. Exhaust gases undergo "two-stage alkali washing + activated carbon adsorption + RTO regenerative combustion," with dioxin emissions of 0.05 ng-TEQ/m³, zero wastewater discharge, and 65 dB noise levels, with no odor at the factory boundary. Taking ternary batteries as an example, each ton can extract 65 kg of nickel, 15 kg of cobalt, 7 kg of lithium, and 200 kg of copper and aluminum. At current metal prices, the gross profit is 4,500 yuan/ton; the equipment investment payback period is 18–24 months, with maximum local government subsidies of 10 million yuan; and carbon trading revenue adds an extra 5%. Jiangsu Changzhou Base: Processing 20,000 tons annually with an output value of 360 million yuan and creating 120 jobs; Guangdong Foshan Project: Building a "battery bank" with automakers to form a closed loop of recycling–tiered–recycling, reducing the carbon footprint of a single vehicle over its lifecycle by 1.3 tons; European Hungary Factory: Obtaining EU battery regulation 2027 accreditation and exporting over 5,000 tons of black powder annually. Choose from EPC general contracting, joint operation, technology licensing, or equipment leasing; provide 48-hour on-site installation, 72-hour trial run with materials, and one-year warranty, plus lifelong spare parts support; assist in obtaining green factory, GRS, and UL2809 certifications, and share carbon footprint data. When the last drop of electrolyte is recovered and the last gram of metal is awakened, this production line is no longer a cold steel structure, but a green heart of urban mines. Join us to make every retired battery the starting point of the next surging power.
2026-02-15
2026-02-15
2026-02-15
2026-02-15
2026-02-15
2026-02-15
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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