Enabling a circular economy and a green future: an efficient production line for the crushing, separation, and recycling of used batteries

#Industry ·2026-02-18

With the vigorous development of the global new energy industry and the increasing popularity of new energy vehicles, energy storage systems, and various electronic products, the number of waste batteries has seen an explosive growth. If improperly disposed of, these waste batteries not only cause serious environmental pollution (such as heavy metal contamination and electrolyte leakage), but also result in a huge waste of precious rare metals (like lithium, cobalt, and nickel). How to safely, efficiently, and environmentally process waste batteries and maximize resource recycling has become a major global challenge. The high-efficiency waste battery crushing, separation, and recycling production line we have meticulously developed is precisely designed to address this critical issue! It is an advanced solution integrating intelligent crushing, multi-stage sorting, and environmentally friendly processing, aiming to "turn waste into treasure" and reintegrate waste batteries into the circular economy, illuminating a sustainable green future. --- 【Core Advantages and Functions】 1. Compatible with All Battery Types for One-Stop Processing: Regardless of lithium iron phosphate batteries, ternary lithium batteries, lithium cobalt oxide batteries, nickel-metal hydride batteries, or even some lead-acid batteries, this production line can efficiently handle them, meeting diverse market demands. 2. Safe First with Physical Crushing: Advanced low-temperature freezing crushing, shear-type crushing, or hammer-type crushing technologies are adopted to effectively avoid fire or explosion risks during battery crushing, ensuring a safe operating environment. All operations are conducted under a fully enclosed negative pressure system, equipped with advanced dust collection and treatment systems, eliminating dust pollution and harmful gas emissions to achieve true green production. 3. High-Recovery Rate Ensured by Multi-Stage Fine Sorting: Airflow Sorting: Accurately separates lightweight materials (such as separators and plastics) from heavyweight materials (positive and negative electrode materials, metals) through airflow. Vibratory Screening: Classifies crushed materials by size to provide a foundation for subsequent sorting. Magnetic Separation: Efficiently recovers ferrous metals like battery casings. Gravity Separation/Eddy Current Separation: Precisely separates non-ferrous metals like copper and aluminum, as well as positive and negative electrode black powders (rich in rare metals like lithium, cobalt, and nickel). With a comprehensive recovery rate exceeding 95%, this solution maximizes the recycling of valuable materials from waste batteries. 4. Intelligent Control for High Efficiency and Stability: Integrated PLC intelligent control systems and remote monitoring modules enable fully automated and visualized operation of the production line. One-click start/stop and fault self-diagnostics significantly reduce labor costs, enhance production efficiency, and ensure operational stability. Modular design allows flexible configuration and expansion based on client needs, meeting various processing capacities and site requirements. 5. High-Quality Output with Significant Value: Final products include high-purity copper and aluminum, high-grade positive and negative electrode black powders (directly used in wet-chemical extraction of rare metals like lithium, cobalt, and nickel), and recyclable plastics. These high-quality recycled resources can directly serve as premium raw materials for downstream new materials production, generating substantial economic benefits for enterprises. --- 【Investment Value and Environmental Significance】 Significant Economic Benefits: Transforming waste batteries into high-value recycled raw materials opens up new profit growth points with a short investment payback period. Fulfillment of Environmental Responsibilities: Responding to national green development strategies and assisting enterprises in fulfilling social responsibilities while enhancing brand image. Sustainable Resource Utilization: Reducing reliance on primary mineral resources and promoting the circular utilization of rare metals, ensuring the security of national strategic resources. Compliance with Policies and Regulations: Proactively addressing increasingly stringent environmental policies and waste battery recycling regulations to ensure compliant operations. By choosing our waste battery crushing, separation, and recycling production line, you are not only selecting an advanced equipment but also embracing a sustainable future and a green channel that transforms environmental challenges into economic opportunities. Contact us now to obtain your customized solution and join us in ushering in a new era of waste battery recycling!

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