#Industry ·2026-02-19
With the rapid development of the new energy industry, batteries, as a core power source, bring us convenience and efficiency while the issue of their post-retirement disposal has increasingly become a global concern. If waste batteries are not properly handled, they will not only cause serious environmental pollution but also result in a huge waste of valuable strategic resources such as lithium, cobalt, nickel, and copper. How to "turn waste into treasure" and give waste batteries a new lease of life is an important challenge facing us. Core Challenges: Traditional landfill and incineration methods not only pollute soil, water, and air but also lead to the loss of high-value metals in batteries. Meanwhile, manual disassembly is inefficient and poses safety risks, failing to meet the demands of large-scale, environmentally friendly, and efficient recycling. Our Solution: Intelligent Battery Crushing and Separation Recycling Line The intelligent battery crushing and separation recycling line we have developed is an advanced solution integrating mechanical, physical, and intelligent control technologies. Designed for various types of waste lithium batteries (power batteries, digital batteries, etc.), it aims to maximize the extraction of valuable components through safe, efficient, and environmentally friendly processes, achieving resource recycling. Core Process Flow: 1. Safe Discharging and Pre-processing: Recycled waste batteries first undergo professional safe discharging to eliminate the risks of short-circuiting and thermal runaway. They then enter the initial crushing stage to prepare for subsequent fine separation. 2. Multi-stage Fine Crushing: Using specially designed crushing equipment, the battery materials are finely crushed to ensure the full exposure of valuable substances while avoiding excessive fragmentation that makes small particles difficult to separate. 3. High-Efficiency Physical Separation: - Airflow Sorting: Utilizing the specific gravity and aerodynamic characteristics of different substances to initially separate lighter materials such as separators and plastics. - Vibratory Screening: Classifying particles by size through multi-layer vibratory screens to improve the purity of subsequent separation. - Magnetic Separation: Separating a small amount of ferromagnetic materials during the crushing process. - Eddy Current/Specific Gravity Sorting: Precisely separating non-ferrous metals such as copper and aluminum, as well as lightweight materials like plastics and separators. 4. High-Purity Enrichment of "Black Powder": For the battery's core active materials (e.g., lithium cobalt oxide, nickel-cobalt-manganese ternary materials), professional wind selection, screening, and vibratory milling are used to efficiently enrich and form high-purity "black powder." These "black powders" serve as high-quality raw materials for subsequent hydrometallurgical extraction of lithium, cobalt, and nickel. 5. Dust Collection and Environmental Protection: The entire production line is equipped with advanced negative pressure dust removal systems and waste gas purification devices to ensure no dust emissions during production and meet exhaust emission standards, completely eliminating secondary pollution and creating a green and clean production environment. Our Advantages: - High Recovery Rate and Purity: Advanced physical separation technologies ensure maximum recovery and purity of copper, aluminum, plastics, and "black powder." - Intelligent and Automated: Introducing a PLC central control system to achieve full automation of the production line, reducing labor costs and improving production efficiency and stability. - Safe and Environmentally Friendly: Fully enclosed operations with multiple safety protection and environmental protection devices to eliminate environmental pollution and safety risks during production. - Customized Solutions: Provide modular, scalable customized production lines based on clients' specific needs, processing capacity, and battery types. - Significant Economic Benefits: Transform waste batteries into high-value secondary resources, generating substantial returns for enterprises while aligning with national circular economy and environmental protection policies. Empowering Circularity, Creating the Future: Choosing our intelligent battery crushing and separation recycling line is not just selecting an advanced and efficient equipment but also embracing a green and sustainable production method and a responsible attitude towards our planet. Let's work together to maximize the value of every waste battery, open a new chapter in resource recycling, and contribute to building a clean, beautiful, and sustainable future! Welcome to inquire for more details and explore a path of green and circular development together!
2026-02-19
2026-02-19
2026-02-19
2026-02-19
2026-02-19
2026-02-19
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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