The green rebirth of waste batteries—a solution for high-efficiency crushing, separation, and recycling production lines

#Industry ·2026-02-19

With the rapid development of the new energy industry, the use of power batteries and consumer electronics batteries is increasing day by day, and the problem of waste battery disposal is becoming increasingly severe. If waste batteries are not properly disposed of, their internal harmful substances such as heavy metals and electrolyte solutions will cause irreversible pollution to soil and water, seriously threatening the ecological environment and human health. At the same time, the valuable metal resources such as cobalt, nickel, lithium, copper, and aluminum contained in batteries, if effectively recycled, will greatly alleviate the pressure of resource shortage. We are aware that this challenge and opportunity coexist, so we are proud to introduce the [Battery Crushing and Separation Recycling Production Line], an intelligent solution integrating environmental protection, high efficiency, and economy, aiming to "turn waste into treasure" from waste batteries, empower the circular economy, and create a green future together! 【Core Advantages and Technical Highlights】 1. Safe Pre-processing and Intelligent Feeding: Based on the characteristics of waste batteries, we provide safe pre-processing solutions such as discharge and degassing to ensure the safety of the subsequent crushing process. Equipped with an intelligent sensing feeding system, it operates stably and efficiently. 2. Multi-stage Fine Crushing: Using advanced shearing and hammering technologies in combination, it ensures that batteries are completely decomposed in a closed environment to avoid dust and harmful gas leaks. Precisely controlling the crushing particle size lays a foundation for subsequent separation. 3. Multiple Physical Separation Technologies: - Magnetic Separation: Effectively separates ferromagnetic substances in batteries. - Wind Sorting: Utilizes material density differences to initially separate lightweight plastic separators and shells from heavy metal powders (black powder). - Vibratory Screening: Through multi-layer vibratory screens, it accurately screens materials of different particle sizes, improving separation purity. - Specific Gravity Sorting/Eddy Current Sorting: Further refines the complete separation of materials with different densities such as copper, aluminum, and plastics. 4. High-Purity Enrichment of "Black Powder": The core of the production line lies in the efficient recovery of "black powder" (containing nickel, cobalt, lithium, manganese, etc.) within batteries, which has high purity and can directly enter wet or pyrometallurgical processing for further refinement, with great recovery value. 5. Closed-Loop Environmental Design: The entire production line adopts a fully closed design, equipped with advanced dust removal and exhaust gas treatment systems, effectively controlling dust and harmful gas emissions, ensuring a clean production environment, and meeting national environmental protection standards. 6. Automation and Intelligence: The production line is highly automated, with a PLC intelligent control system monitoring equipment operation status in real time, enabling functions such as fault warning and remote diagnosis, greatly reducing labor costs and improving operational efficiency and safety. 7. Customized Services: Based on the client's waste battery type (such as lithium iron phosphate, ternary lithium, cobalt oxide, etc.), processing capacity requirements, and site conditions, we provide tailored overall solutions. 【Value Bringed to You】 Pioneer of Environmental Protection: Preventing waste batteries from polluting the environment at the source, fulfilling corporate social responsibility, and establishing a green brand image. Driver of Resource Recycling: Transforming waste into high-value raw materials, effectively utilizing scarce resources, and contributing to national strategic resource security. Growth Point of Economic Benefits: Efficiently recovering valuable metals and plastics, generating substantial economic benefits, and achieving "investment recovery and profit regeneration". Guarantee of Safety and Compliance: Complying with national and local environmental protection regulations and safety production requirements, ensuring worry-free enterprise operations. Choosing our [Battery Crushing and Separation Recycling Production Line] is choosing a sustainable and win-win future for green development! Let's join hands to open a new chapter in waste battery recycling and contribute to our planet home! Contact us now to obtain an exclusive solution and create a green future together!

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