The "metamorphosis" of waste batteries: an efficient crushing and separation recycling production line, opening a new chapter in the circular economy!

#Industry ·2026-02-20

With the rapid development of industries such as electric vehicles and smart terminals, the production of waste batteries is increasing at an alarming rate. These discarded batteries not only occupy valuable land resources, but also pose serious threats to the environment and human health due to their internal harmful substances like heavy metals and electrolyte solutions. However, behind these challenges lies a huge treasure trove—rare metals such as lithium, cobalt, nickel, and copper. How to safely, efficiently, and environmentally recycle these waste batteries has become a global focus of attention. Our Solution: Waste Battery Crushing and Separation Recycling Line Say goodbye to traditional, crude recycling methods! We have launched an industry-leading waste battery crushing and separation recycling line. This is not just a production line, but also a future-oriented green technology project aimed at transforming seemingly useless waste batteries into valuable secondary resources and injecting strong momentum into the circular economy. 【Key Technological Highlights】 1. **Safe Pre-processing System**: For residual battery power, we equip with professional discharge desulfurization or dry discharge pre-processing units to completely eliminate short-circuit and explosion risks, ensuring operational safety. 2. **Multi-stage Fine Crushing**: Customized multi-stage crushing equipment is used to efficiently shred and cut waste batteries in a sealed environment, ensuring uniform particle size and laying the foundation for subsequent separation. 3. **Intelligent Physical Separation Technologies**: - **Magnetic Separation**: Precisely adsorbs ferromagnetic substances in batteries, such as shells and separators. - **Eddy Current Separation**: Effectively separates non-ferrous metals like copper and aluminum. - **Wind Sorting and Vibratory Screening**: Combines density and particle size differences to efficiently sort plastics, separator paper, and battery positive/negative electrode materials (black powder). - **Density Sorting (with wet/dry options)**: Further purifies materials of different densities, such as separating copper and aluminum from black powder, significantly enhancing recovery accuracy. 4. **Environmentally Friendly Dust Control and Waste Gas Treatment**: Fully enclosed operation with advanced pulse dust removal systems and exhaust gas purification devices to control dust and harmful gas emissions at the source, ensuring zero environmental pollution from the production line. 5. **High Automation and Intelligent Operation**: Adopt a PLC central control system to enable one-click start/stop, fault diagnosis, and real-time monitoring, greatly reducing labor costs and improving production efficiency and stability. 6. **Ultra-high Recovery Rates**: After multi-stage precision separation, the recovery rates of materials such as lithium, cobalt, nickel, copper, aluminum, and plastics exceed 98%, maximizing resource utilization. 【Value Creation for You】 **Environmental Benefits**: Significantly reduce pollution to soil, water, and air from waste batteries, protecting the earth's green home. **Economic Benefits**: Transform waste into high-value secondary resources, reduce raw material costs, and open up new profit growth points, generating substantial returns for enterprises. **Social Benefits**: Respond to national "Carbon Neutrality" goals and circular economy strategies, enhance corporate social responsibility and brand image, and contribute to sustainable development. **Safety Assurance**: Design with full process safety, eliminate fire and explosion risks, and ensure the safety of production personnel and equipment. Let waste batteries no longer be an environmental burden, but the starting point of the circular economy! Choosing our waste battery crushing and separation recycling line means selecting a mature, efficient, and environmentally friendly future solution. We look forward to partnering with you to drive the development of the green circular industry and leave a clean earth for future generations. Contact us now to obtain a customized solution and embark on your green recycling journey!

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