Green Cycle, Smart Manufacturing for the Future: Battery Crushing, Separation, and Recycling Production Line Solutions

#Industry ·2026-02-21

With the rapid development of new energy vehicles and electronic products, the disposal of waste batteries has become a global environmental challenge and resource dilemma. They not only contain harmful substances such as heavy metals, posing a potential threat to the ecological environment, but also contain valuable strategic resources such as lithium, cobalt, and nickel. How to safely, efficiently, and environmentally recycle these "urban mines" is a key issue that urgently needs to be addressed. Our [Battery Crushing and Separation Recycling Production Line] has emerged to provide a leading, intelligent overall solution, transforming waste batteries from an "environmental burden" into a "high-value resource" and opening a new chapter in green circular economy. I. Core Technology and Process: Precise Disassembly and Value Recovery This production line adopts internationally advanced physical crushing and multi-stage separation technologies to achieve harmless and efficient processing of waste batteries: 1. Safe Pre-processing and Discharging: Targeting the particularities of waste batteries, we first conduct professional-level safe discharging and inert gas protection to eliminate safety hazards such as short circuits and combustion at the source. 2. Multi-stage Crushing and Grinding: Using high-precision crushing equipment, we finely crush battery packs, battery modules, or individual batteries to release internal active substances. 3. Physical Separation Technology Group: - Wind Sorting: Utilizing material density differences to effectively separate light separators and plastics. - Vibratory Screening: Classifying particles by size to improve subsequent separation efficiency. - Magnetic Separation: Precisely attracting and separating magnetic metals such as iron shells. - Eddy Current Separation: Efficiently separating non-ferrous metals like copper and aluminum with high purity. - Specific Gravity Sorting: Further accurately separating black powder (lithium, cobalt, nickel, manganese, etc.) active substances, copper foil, and aluminum foil. 4. Dust and Exhaust Gas Treatment: Operating in a fully enclosed negative pressure environment, equipped with high-efficiency pulse dust collectors and exhaust gas purification systems, ensuring zero emissions and pollution during the production process, meeting the most stringent environmental standards. II. Production Line Advantages: High Efficiency, Safety, Environmental Protection, and Intelligence - High Recovery Rate and Purity: Employing innovative physical separation technology combinations to ensure the highest recovery rate of valuable metals such as lithium, cobalt, and nickel, while guaranteeing the purity of recovered materials, providing high-quality raw materials for subsequent hydrometallurgy or material reuse. - Environmental Friendliness and Zero Pollution: Dry-process operations without secondary pollution; rigorous dust and exhaust gas collection and treatment systems completely solve environmental challenges. - Ultimate Safety Assurance: Intelligent discharging, inert gas protection, real-time temperature monitoring, fire early warning, and automatic fire suppression systems provide comprehensive safety protection for the production process. - High Automation and Intelligence: Integrated with a PLC central control system and industrial Internet of Things technology, enabling automation, visualization, remote monitoring, and fault diagnosis of the production process, significantly reducing labor costs and enhancing operational efficiency and stability. - Flexible and Modular Design: Customizable to different processing capacities and battery types according to client needs; modular design facilitates installation, maintenance, and future upgrades. - Significant Economic Benefits: Transforming waste batteries into high-value secondary resources not only avoids huge environmental treatment costs but also generates substantial economic benefits, helping enterprises achieve sustainable development. III. Applicable Scope Our production line is widely applicable to the recycling and processing of various waste batteries, including but not limited to: - Power batteries (lithium iron phosphate, ternary lithium batteries, etc.) - 3C digital batteries (mobile phone batteries, laptop batteries, tablet computer batteries, etc.) - Energy storage batteries - Nickel-metal hydride batteries, nickel-cadmium batteries, etc. IV. Choose Us to Create a Green Future Together By choosing our battery crushing and separation recycling production line, you are not only selecting an advanced piece of equipment but also embracing environmental responsibility and a sustainable business model. We are committed to providing global clients with the most professional, reliable, and cost-effective waste battery recycling solutions, jointly promoting resource circular utilization, and co-creating a green future! Contact us now to learn more about how our innovative technology can transform the challenges of waste batteries into tremendous opportunities for green circular economy!

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