Green cycle, recreate value: waste battery crushing, separation, and recycling production line

#Industry ·2026-02-21

With the vigorous development of the new energy industry, batteries, as the core power source, have become deeply integrated into every aspect of our lives. However, the massive amount of waste batteries has led to increasingly prominent issues of potential environmental pollution and resource waste, posing a serious challenge to us. How to safely, efficiently, and environmentally handle waste batteries and recover valuable materials from them is a key link in achieving sustainable development and a circular economy. Against this backdrop, we are proud to introduce the highly efficient and intelligent [Battery Crushing and Separation Recycling Production Line]! 【Overview of the Production Line】 This production line is designed for various types of waste lithium batteries (such as power batteries, energy storage batteries, and consumer electronics batteries), nickel-metal hydride batteries, and lead-acid batteries (which can be adjusted according to actual needs). By employing pure physical crushing and multi-stage precision sorting technologies, it achieves efficient recovery of valuable materials from batteries. It completely revolutionizes the traditional processing model and transforms "waste" into "wealth" in a green, efficient, and safe manner, giving waste batteries a second life. 【Key Process Highlights】 Our battery crushing and separation recycling production line features a modular and intelligent design to ensure every step of the recycling process is precise and efficient: 1. **Intelligent Pre-processing**: Safely discharge and preliminarily disassemble waste batteries (if necessary) to ensure the safety and efficiency of subsequent operations. 2. **High-Efficiency Multistage Crushing**: Use professional crushers to crush battery units to a set particle size, creating conditions for subsequent separation. The crushing process is equipped with cooling and dust suppression systems to ensure a safe and environmentally friendly operating environment. 3. **Precision Airflow Sorting**: Leveraging the density and shape differences of various substances, this process effectively separates lightweight plastic casings and separators through precise aerodynamic design. 4. **Magnetic Sorting**: Precisely separate ferromagnetic materials (such as steel casings) from crushed materials, enhancing the purity of other valuable substances. 5. **Gravity/Vibration Screening**: Further subdivide materials and utilize gravity or vibration principles to effectively separate different particle sizes and densities of metals (such as copper and aluminum) from "black powder" (a mixture rich in lithium, cobalt, nickel, and other rare metals). 6. **Intelligent Dust Collection and Exhaust Gas Treatment**: A fully enclosed design combined with high-efficiency pulse dust removal systems ensures no dust emissions during the entire production process, with exhaust gases meeting the most stringent environmental standards. Through these steps, high-purity copper, aluminum, iron, and plastics, as well as "black powder" rich in lithium, cobalt, nickel, and manganese, can be obtained. These recovered materials can serve as high-quality recycled raw materials and be reintroduced into industrial production. 【Technical Highlights and Core Advantages】 - High Recovery Rate, Maximized Value: Advanced physical sorting technologies ensure efficient separation of valuable metals and non-metallic substances, with recovery rates far exceeding traditional methods, greatly enhancing resource utilization and economic efficiency. - Green and Environmentally Friendly, No Secondary Pollution: A purely physical separation process without wastewater or exhaust gas emissions, with low noise levels, compliant with national environmental policies, and achieving clean production. - Safe and Reliable, Intelligent and Efficient: Fully enclosed operation with intelligent monitoring systems and fire and explosion prevention devices effectively mitigate operational risks; high automation levels reduce labor costs and improve production efficiency. - Modular Design, Flexible Customization: Customized solutions can be provided based on client processing capacity, battery types, site characteristics, and recycling objectives to meet diverse needs. - Multi-functional Compatibility: Suitable for various battery types, including power batteries, energy storage batteries, and consumer electronics batteries, with a wide range of applications. 【Empowering the Future, Creating Value】 By choosing our [Battery Crushing and Separation Recycling Production Line], you are not just investing in a piece of equipment—you are also: - Responding to national strategies: Actively participating in the circular economy and contributing to achieving carbon peaking and carbon neutrality goals. - Enhancing corporate image: Demonstrating corporate social responsibility and a commitment to green development, earning the trust of markets and consumers. - Generating economic benefits: Transforming waste into high-value raw materials and opening up new profit growth points for sustainable profitability. - Securing resource security: Alleviating reliance on foreign key metal resources and building a stable, sustainable supply chain. We are committed to working with you to build a greener, more sustainable future. Contact us now to learn more about the [Battery Crushing and Separation Recycling Production Line] and let’s work together to illuminate the brilliance of the circular economy!

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