Waste Battery Terminator: A crushing, separation, and recycling production line that turns "waste" into "wealth"

#Industry ·2026-02-22

It's like a precision surgical table, but it's designed for discarded lithium batteries, nickel-cadmium batteries, and lead-acid batteries. Feeding, crushing, low-temperature volatilization, magnetic separation, density sorting, copper-aluminum screening, and black powder collection — these seven modules operate seamlessly, disassembling the "bombs" into "mineral deposits" within 30 minutes. The entire machine operates under negative pressure, with no wastewater discharge and dust levels of 1 mg/m³, meeting the EU's ROHS standards and China's hazardous waste incineration standards. The recovery rates of copper, aluminum, and black powder reach 98%, and those of nickel, cobalt, and manganese reach 97%, ensuring that every last drop of value in each battery is "squeezed" back into the industrial chain. With its modular design, the entire site can be installed within 3 days, controlled by PLC cloud dual-brain systems, and real-time production and energy consumption data can be viewed via mobile devices. Choosing this solution means choosing a production line that turns environmental indicators into profit indicators. Safety and explosion prevention: Sealed nitrogen protection and online monitoring of multi-point oxygen content, with an oxygen concentration of 3% in the crushing process, reducing the probability of thermal runaway by 99%. Sharp blades without "edge wear": High-strength tungsten-titanium alloy blades with a hardness of HRC60, allowing the crushing of 2,000 tons of lithium batteries without disassembly or grinding, with an average lifespan three times longer than industry standards. No "flying" black powder: Integrated pulse baghouse activated carbon double-stage filtration, with PM emissions of 0.1 mg/m³, allowing indoor production without the need for 15-meter-high exhaust pipes. Copper and aluminum "separation": Patented eccentric eddy current separators reduce the mutual inclusion rate of copper and aluminum to 1%, improving copper recovery by 8% compared to traditional water flotation, generating an additional annual profit of 1.2 million yuan. Energy consumption "halved": Low-temperature volatilization sections utilize heat pump waste heat recovery, consuming 65 kWh per ton, saving 40% on electricity compared to high-temperature pyrolysis routes, and allowing an additional Tesla to be purchased with the saved electricity costs. Case A: A recycling company in Foshan, Guangdong, processed 5,000 tons of waste ternary batteries annually, with an old-line mutual inclusion rate of 5%. After switching to this line, the mutual inclusion rate dropped to 1%, generating an additional annual profit of 3.15 million yuan and recovering the equipment cost in 10 months. Case B: A Jiangsu Lianyungang park was fined 800,000 yuan for exceeding VOCs emissions standards. After implementing this production line, emissions concentration dropped to 8 mg/m³, saving 1.2 million yuan in pollution fees and earning a 2 million yuan green technology upgrade subsidy. Case C: A Delhi, India, client faced unstable power supply, but this line included a 500 kW energy storage buffer module, allowing single-batch crushing to proceed even during power outages and avoiding three "stuck furnace" accidents, directly reducing losses by 900,000 rupees. Within 7 days after contract signing, we provide a 3D layout diagram of the factory; within 15 days, we ship the main equipment; within 25 days, we complete installation; and within 30 days, we conduct trial runs with actual materials, delivering copper, aluminum, and black powder third-party testing reports. Lifetime services: - Remote cloud diagnostics with 15-minute response and 2-hour solution delivery for faults; - Immediate delivery of blades and sieves within 72 hours; - Annual free process upgrades to ensure your production line evolves in sync with the latest regulations. Send 200 kg of waste batteries to us for free trial crushing, data collection, and video recording. Copper and aluminum purity, black powder grade, and energy consumption figures will be clearly displayed, allowing you to make a decision on cooperation with confidence. Leave a message today with your "trial name and region", and a dedicated technical manager will contact you within 24 hours (limited to the first 30 applicants this month). Let battery recycling no longer be a "hot potato", but your next cash cow.

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