Open a new chapter of green recycling: high-efficiency battery crushing, separation, and recycling production line solutions

#Industry ·2026-02-24

With the rapid development of new energy vehicles, smart devices, and energy storage industries, the output of waste batteries is increasing day by day. These discarded "energy cores" contain enormous resource value, but improper disposal can also cause serious environmental pollution. How to efficiently and environmentally transform these "urban mines" into valuable resources? Our battery crushing and separation recycling production line is the perfect solution to this global challenge! Tackling Pain Points, Leading the Way with Environmental Protection Traditional battery processing methods often face challenges such as low efficiency, environmental pollution, and resource waste. Our battery crushing and separation recycling production line, dominated by physical methods, completely revolutionizes the traditional approach, achieving harmless, resource-efficient, and high-value recycling of waste batteries, creating sustainable green value for enterprises and society. Core Technology, Smart and Efficient This production line integrates multiple cutting-edge technologies to provide you with an innovative, efficient, and environmentally friendly solution for waste battery resource recovery. Its core advantages and processes include: 1. Intelligent Pre-Processing and Discharging: For different types and charge states of waste batteries, we conduct intelligent identification, safe discharging, and preliminary screening to ensure the safety and efficiency of subsequent processing. 2. Multi-Stage Precise Crushing and Separation: Using advanced shearing, tearing, and hammering equipment, we fully crush waste batteries (such as lithium-ion batteries, nickel-metal hydride batteries, and lithium iron phosphate batteries), thoroughly separating their internal metals, plastics, separators, and anode/cathode materials, laying the foundation for subsequent separation. 3. Multi-Dimensional Fine Separation by Physical Methods: - Airflow Sorting: Using material density differences to efficiently separate lightweight plastics and separators. - Vibratory Screening: Classifying crushed materials by particle size to enhance the purity of subsequent separation. - Magnetic Separation: Precisely adsorbing and separating magnetic metals such as iron shells. - Density Separation (Wind/Water): Effectively separating copper, aluminum, and important "black powder" (active materials containing cobalt, nickel, and lithium from anode/cathode) based on their density differences. - Electrostatic Separation: Further separating fine copper and aluminum particles to ensure their purity. 4. Intelligent Purification of Dust and Exhaust Gas: Operating in a fully enclosed negative pressure environment, this line is equipped with high-efficiency bag filters and activated carbon adsorption systems to ensure no dust emissions or exhaust gas pollution, fully meeting the most stringent national and local environmental standards. 5. Intelligent Control and Data Monitoring: The entire line uses a PLC intelligent control system to monitor key parameters such as equipment operation status and material flow in real time, enabling automated and visualized management, greatly reducing labor costs, and enhancing production stability and recycling efficiency. Value Demonstration, Shaping a Sustainable Future Together By choosing our battery crushing and separation recycling production line, you will gain: - High resource recovery rates: Significantly improving the recovery purity and rate of valuable metals such as copper, aluminum, iron, and cobalt, nickel, and lithium from black powder, creating substantial economic benefits. - Outstanding environmental benefits: Completely eliminating the secondary pollution of wastewater, exhaust gas, and waste residue caused by traditional wet metallurgy, achieving true green recycling. - Safe and reliable operation assurance: Strict equipment design and intelligent monitoring systems ensure safe and stable production processes. - Flexible customization solutions: Providing tailored production line configurations based on your specific needs and material types. - Compliance with policies and regulations: Actively responding to national circular economy and environmental protection policies, helping enterprises establish a responsible social image. Let's join hands to transform waste batteries into valuable resources with the power of technology, and together shape a green future for our planet! Contact us now to obtain exclusive solutions and usher in your new era of green recycling!

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