Enabling a green cycle: an intelligent battery crushing, separation, and recycling production line

#Industry ·2026-02-25

With the rapid development of industries such as new energy vehicles and consumer electronics, the amount of waste batteries generated is increasing dramatically. These waste batteries, which contain heavy metals, toxic substances, and valuable rare metals, can cause serious environmental pollution if not properly disposed of, while also representing a huge waste of valuable resources. How to efficiently, environmentally, and safely recycle and reuse waste batteries has become a global challenge. To address this, we are proud to introduce the Intelligent Battery Crushing and Separation Recycling Line—an innovative solution that integrates cutting-edge technology and high efficiency with environmental protection, aiming to provide a one-stop service for the safe disposal of waste batteries and the recovery of high-value resources. Core Advantages and Technical Highlights 1. High-Efficiency Crushing and Precise Extraction: The production line adopts advanced mechanical crushing, physical sorting, and multi-stage fine separation technologies. Whether it's power lithium batteries, digital lithium batteries, or other types of batteries, they can be efficiently crushed to the optimal particle size and accurately separated into shell materials such as copper, aluminum, iron, and plastic, as well as "black powder" (active battery materials) rich in cobalt, nickel, lithium, and manganese, through techniques like air classification, density sorting, and magnetic separation. 2. Green and Safe Operation: The fully enclosed automated operation minimizes operators' exposure to hazardous substances. Equipped with internationally advanced dust capture, exhaust gas purification, and wastewater treatment systems, it ensures that the production process meets the most stringent environmental standards and effectively prevents secondary pollution. To address the flammable and explosive nature of batteries, the production line is designed with multiple safety protection measures to eliminate potential safety hazards at the source. 3. Intelligent Control and Easy Operation: Equipped with a PLC intelligent control system and HMI human-machine interface, it enables fully automated operation, real-time monitoring, fault self-diagnosis, and remote control of the entire production line. Simple and convenient to operate, it greatly reduces labor costs and operational difficulties, while improving production efficiency and stability. 4. High Recovery Rate and Significant Economic Benefits: Through optimized design, the metal recovery rate exceeds 90%, maximally extracting valuable metals and non-metallic components from batteries. These recycled resources can be directly used in new battery manufacturing or high-value-added product production, generating substantial economic benefits for your enterprise and contributing to the development of a circular economy. 5. Modular Design and Flexible Customization: Adopting a modular design concept, the production line can provide personalized customization solutions based on clients' actual needs, processing capacity, site constraints, and battery types, ensuring optimal balance between equipment performance and investment returns. Application Prospects and Value Our Intelligent Battery Crushing and Separation Recycling Line is not only a powerful tool for solving the pollution problem of waste batteries, but also an important engine for enabling resource recycling and promoting sustainable development. It will help battery recycling enterprises, new energy material producers, and environmental protection industry investors achieve: Environmental responsibility fulfillment: Reduce battery landfill and incineration to protect the ecological environment. Sustainable resource utilization: Turn "waste" into "mines" and alleviate dependence on primary mineral resources. Economic benefit improvement: Create new profit growth points through the recovery of high-value resources. Corporate image upgrade: Highlight the enterprise's leading position in environmental protection and sustainable development. Choosing our Intelligent Battery Crushing and Separation Recycling Line is choosing a future-oriented green investment and joining us in contributing to a cleaner, more efficient, and more circular energy era for our planet! Contact us now to obtain a customized solution and embark on your green circular journey!

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