Intelligent and Creative Recycling: Battery Crushing, Separation, and Recycling Production Line, Opening a New Chapter in Green Recycling

#Industry ·2026-02-26

With the vigorous development of the new energy industry, various types of batteries have become an indispensable part of our lives. However, if improperly disposed of, massive amounts of waste batteries not only constitute a huge waste of valuable resources but also pose severe challenges to the environment and human health. Traditional methods of landfilling or incineration often lead to heavy metal pollution of soil and water, toxic gas emissions, and even explosion risks. Facing this challenge, our battery crushing and separation recycling production line has emerged as a solution. It's not just about simple waste disposal, but a green revolution that transforms "waste" into "treasure" and turns challenges into opportunities! Core Technology and Process Overview: Our battery crushing and separation recycling production line integrates advanced mechanical crushing, efficient physical separation, and intelligent control technologies to achieve precise and harmless processing and high-value recovery of various types of waste lithium-ion batteries (such as lithium iron phosphate, ternary batteries, lithium cobalt oxide batteries, etc.). 1. Intelligent Pre-processing: Safe Discharging: For the residual electricity of waste batteries, we conduct intelligent and safe discharging to eliminate safety hazards at the source. Intelligent Disassembling: Some large battery packs or modules can be preliminarily disassembled to improve the efficiency of subsequent crushing. 2. Fine Crushing and Pulverizing: Multi-stage, enclosed crushing technology is used to precisely pulverize batteries (including shells, positive and negative electrode materials, separators, electrolyte, etc.) to the ideal particle size, laying a solid foundation for subsequent efficient separation. The entire process is conducted under negative pressure to effectively suppress dust flying and harmful gas emissions. 3. High-Efficiency Physical Separation: Wind Sorting: Using the density differences of different components, accurate airflow is used to separate light separators, plastics, and heavy metals and powders. Magnetic Sorting: Removing ferromagnetic substances (such as steel shells, iron). Vibratory Screening: Based on particle size, different components are finely screened to further improve purity. Eddy Current Sorting: Efficiently separating non-ferrous metals such as copper and aluminum. Through the above combination of technologies, the battery shells (plastics, iron), copper, aluminum, and valuable metals such as lithium, cobalt, nickel, and manganese ("Black Mass") are accurately separated. 4. Enclosed Collection and Environmental Protection: All separated materials are collected in a sealed state to prevent secondary pollution. Equipped with professional dust collection systems and exhaust gas purification devices, the production line ensures that exhaust gas, wastewater, and waste residue all meet national environmental standards, achieving zero emissions and low energy consumption. Our Advantages: Extremely High Recovery Rate: For copper, aluminum, iron, plastics, and valuable metals such as lithium, cobalt, and nickel, a comprehensive recovery rate of over 95% is achieved, transforming waste into high-purity recycled resources with significant economic benefits. Green and Environmentally Friendly: Water-free processing throughout the entire process without secondary pollution, meeting stringent environmental standards, helping enterprises achieve sustainable development, and building a green circular industry chain. Safe and Reliable: Enclosed design, integrated explosion-proof, fire-proof, and intelligent monitoring systems, effectively avoiding operational risks, ensuring production safety, and protecting personnel health. Highly Efficient and Intelligent: Highly automated with intelligent control systems throughout the entire process, simple operation, significantly reducing labor costs, and enhancing production efficiency, enabling 24-hour continuous stable operation. Wide Applicability: Compatible with various types of power batteries, energy storage batteries, and consumer electronics batteries, meeting diverse recycling needs and having strong applicability. Customized Solutions: Provide tailored overall solutions based on customers' actual needs and site conditions. Value Demonstration: Economic Benefits: Transform waste into valuable resources, reduce raw material costs, create new profit growth points, and enhance enterprise market competitiveness. Environmental Benefits: Significantly reduce environmental pollution from waste batteries, save non-renewable resources, respond to national green development strategies, and build a beautiful Earth. Social Responsibility: Establish an enterprise's green image, actively practice the concept of circular economy, lead industry development trends, and win social respect and recognition. The future has arrived, and the time to act is now! We sincerely invite partners interested in green circular economy to explore the infinite possibilities of waste battery recycling together. Choosing our battery crushing and separation recycling production line is not just about selecting an advanced set of equipment, but also about making a commitment to the environment and building a sustainable future! Contact us now to embark on your green circular journey!

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