Waste Battery Terminator: A crushing, separation, and recycling production line that turns "waste" into "treasure"

#Industry ·2026-03-06

It turns once-troublesome waste batteries into "urban mines" ready for extraction. Feeding, crushing, low-temperature volatilization, multi-stage screening, gravity sorting, magnetic separation, eddy current separation, and tail gas treatment… Eighteen process nodes interconnect with precision like a symphony orchestra. Whether lithium iron phosphate, ternary, lithium cobalt oxide, or lead-acid batteries—no matter how complex the input material—copper, aluminum, black powder, plastic shells, and steel shells are all individually "identified" for recycling, with 98% metal purity and 99% black powder recovery rates, and tail gas emissions far below EU standards. Modular design enables 30-day rapid deployment; a cloud-based twin system allows remote one-click start/stop; energy consumption is 28% lower than traditional lines, with per-ton costs dropping by 260 yuan. Here, batteries complete their green life cycle; and here, your ESG scorecard gets an instant boost. When battery packs are loaded onto conveyor belts, they’re still "timed bombs" with residual power. The production line first uses a "saltwater discharge needle-piercing short-circuit" double safety measure to reduce voltage to below 0V, then enters a sealed nitrogen-protected crusher to instantly crush batteries to less than 20mm in size, preventing explosions. Subsequently, a 0.2mm ultrasonic microporous sieve separates black powder from copper and aluminum foils, while copper and aluminum are precisely sorted by density difference using a gravity sorting machine. Plastic separators are gently removed by negative-pressure air separation. Throughout the process, negative pressure, nitrogen protection, and 1% oxygen content are maintained. VOCs enter an RTO regenerative thermal oxidizer for treatment, with dioxin emissions reaching 0.05ng-TEQ/m³. Every grain of cobalt and every gram of lithium are real-time weighed and priced on data screens. The real "mine" isn’t a mountain, but the line beneath our feet. Covering just half an acre with an hourly capacity of 1 ton, the line recoups all investment in 50 days. The secret lies in "high recovery rates and low-cost policies." Calculated at 90,000 yuan/ton for black powder, daily output value reaches 270,000 yuan; copper and aluminum foils contribute an additional 30,000 yuan; and plastic and steel shells fetch an extra 10,000 yuan. After deducting labor, electricity, and depreciation, daily net profit soars to 184,000 yuan. The Ministry of Industry and Information Technology is about to implement a policy requiring recycling outlets to hold certifications, and our line has already secured a whitelist status, ensuring smooth material supply chains. Sign now to receive complimentary "whole-county recycling" implementation guidance and carbon footprint certification, directly connecting you to battery manufacturers, automakers, and bus fleets—no worries about raw material or sales channels. The lucrative era of battery recycling has just begun. Whoever launches first, wins first.

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