Enabling the circular economy: a production line for crushing, separating, and recycling used batteries, allowing resources to be reused

#Industry ·2026-03-07

With the popularity of new energy vehicles and smart electronic products, the number of waste batteries has grown exponentially. If these discarded "energy blocks" are not properly handled, they will not only release toxic and harmful substances, causing irreversible pollution to the environment, but also result in a huge waste of rare metal resources such as cobalt, nickel, and lithium. How to turn waste into treasure and achieve resource recycling has become a global focus of attention. Against this backdrop, we proudly introduce—the advanced waste battery crushing and separation recycling production line! This is not just a production line, but also a bridge connecting the past and the future, waste and resources, and pollution and greenness. Core Technology, Outstanding Performance Our waste battery crushing and separation recycling production line adheres to the concept of high-efficiency recycling through physical methods, employing a series of precision processes such as multi-stage crushing, fine grinding, airflow sorting, magnetic separation, and gravity sorting to achieve harmless and resource-efficient processing of waste lithium batteries (including power batteries, consumer batteries, etc.). Working Principle: 1. Intelligent Pre-processing: Battery pack disassembly, discharge, and preliminary sorting ensure the safe and efficient operation of the production line. 2. Multi-stage Crushing and Grinding: Using dedicated crushers, the batteries are broken down into fine particles to release internal materials. Subsequently, fine grinding is carried out to further enhance the dissociation of materials. 3. High-Efficiency Sorting System: - Magnetic Separation: Separates ferromagnetic substances such as steel shells. - Airflow Sorting: Utilizes the density and morphological differences of different materials to effectively separate light diaphragms, plastic shells, and heavy positive and negative electrode materials. - Gravity/Vibration Sorting: Further separates copper, aluminum metals and "black powder" (a mixture rich in nickel, cobalt, manganese, and lithium), etc. 4. Environmental Dust Removal and Exhaust Gas Treatment: Fully enclosed production, equipped with an efficient pulse dust removal system, ensuring no dust leakage during the production process and meeting strict environmental standards. Product Advantages, Extraordinary Value Green and environmentally friendly, no secondary pollution: Adopting dry physical separation technology, no chemical reagents are added, eliminating secondary pollution such as wastewater, exhaust gas, and waste residue from the source, truly achieving clean production. High recovery rate and significant economic benefits: Customized optimization of processes for different types of batteries, with copper and aluminum recovery rates exceeding 98%, and high purity of "black powder", providing high-quality raw materials for subsequent hydrometallurgy or direct extraction, greatly enhancing recovery value. Safe and reliable, intelligent and efficient: Fully automated control system, real-time monitoring of various parameters, effectively avoiding human operation risks. The equipment operates stably with low failure rate and simple maintenance, significantly reducing operating costs. Wide applicability and flexible configuration: Can be flexibly adjusted according to customer needs and battery types (such as ternary lithium, lithium iron phosphate, lithium cobalt oxide, etc.) to meet diverse processing requirements. Compliant with policies, promoting circular economy: Responding to the national "Double Carbon" goals and circular economy development strategies, helping enterprises achieve sustainable development and enhance brand social responsibility. By choosing our waste battery crushing and separation recycling production line, you are not only investing in an advanced piece of equipment, but also investing in a green future and a sustainable industrial ecosystem. Let's join hands to turn "waste" into "wealth" and work together to reduce the burden on the earth and add luster to the future! Call now: +86 13970779688 to embark on your green journey of battery recycling!

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