#Industry ·2026-03-20
With the vigorous development of the new energy industry and the increasing popularity of electric vehicles, energy storage systems, and various smart devices, the production of waste batteries has also surged. The potential environmental pollution and resource waste cannot be ignored. How to safely, efficiently, and environmentally recycle waste batteries has become a global focus of attention. Against this backdrop, we bring you an advanced battery crushing and separation recycling production line, empowering a green circular economy! Industry Pain Points and Solutions Traditional waste battery processing methods suffer from low efficiency, severe pollution, and low recovery rates. Our battery crushing and separation recycling production line is designed to address these challenges. It adopts a series of advanced technologies, including physical crushing, multi-stage screening, and precision sorting, to efficiently and cleanly separate and recover valuable metals and materials from various types of waste batteries (such as lithium iron phosphate batteries, ternary lithium batteries, and lithium cobalt oxide batteries), turning waste into treasure. Core Processes and Technical Highlights 1. **Physical Crushing**: Using professional crushing units, the battery packs, modules, or individual cells are subjected to primary and secondary crushing to release internal materials. The entire process is conducted in a closed environment, effectively preventing dust and harmful gas emissions. 2. **Multi-stage Screening**: Through vibratory screens and airflow screens, the crushed materials are finely screened to separate particles of different sizes, preparing them for subsequent sorting. 3. **Precision Sorting**: - **Magnetic Separation**: Efficiently removes iron-based materials. - **Air Separation**: Separates lightweight plastic separators and shells from heavier metal powders (black powder) using airflow principles. - **Eddy Current Separation**: Precisely separates non-ferrous metals such as copper and aluminum. - **Gravity Separation/Flotation**: Further separates materials with different densities, such as copper and aluminum foils in batteries from "black powder" containing lithium, cobalt, and nickel. 4. **Black Powder Processing**: Recovers "black powder" rich in precious metals such as lithium, cobalt, and nickel with high purity, which can directly enter wet metallurgy or cascade utilization processes to achieve high-value added recycling. 5. **Environmental Dust and Gas Treatment**: The entire line is equipped with high-efficiency pulse dust removal systems and multi-stage waste gas purification devices to ensure that dust and harmful gas emissions meet the most stringent national and international environmental standards. **Line Advantages, Empowering Industry Leadership** - **High Recovery Rates**: Optimized processes based on battery characteristics, achieving comprehensive recovery rates of over 98% for valuable metals and materials, maximizing resource value. - **Green Environmental Protection**: Closed-loop operation controls pollution at the source, eliminates secondary pollution, and aligns with sustainable development concepts. - **Safety and Stability**: Multi-layered protection mechanisms against battery flammability and explosivity ensure zero risk during production. - **Automation and Intelligence**: PLC central control systems enable one-click start/stop, real-time monitoring, fault alerts, and remote diagnostics, significantly reducing labor costs and enhancing operational efficiency. - **Wide Applicability**: Compatible with lithium-ion batteries of various sizes, models, and chemistries, offering exceptional market adaptability. - **Significant Economic Benefits**: Recycled copper, aluminum, iron, plastics, and "black powder" rich in precious metals can be directly sold or integrated into downstream processes, generating substantial returns for enterprises. **Create a Green Future Together** Choosing our battery crushing and separation recycling production line is not just about investing in equipment—it’s an investment in a sustainable future. We are committed to providing clients with a one-stop solution from solution design, equipment manufacturing, and installation to technical training and after-sales service. Let’s join forces to usher in a new era of waste battery recycling and contribute to building a resource-efficient and environmentally friendly society! Call now: +86 13970779688 to obtain exclusive recycling solutions and co-create a brilliant chapter in the green circular economy!
2026-03-20
2026-03-20
2026-03-20
2026-03-20
2026-03-20
2026-03-20
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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