#Industry ·2026-04-05
I. Equipment Overview The solar panel aluminum frame disassembling machine independently developed by Jiangxi Mingxin adopts a hydraulic positioning system and modular tool design. The entire machine is equipped with 5 sets of high-carbon steel cutting heads, supporting the processing of photovoltaic modules with dimensions within 1800mm x 1000mm. The equipment is controlled by a PLC touchscreen system for one-click operation, capable of processing 280-320 used photovoltaic panels per day, with an aluminum frame recovery rate exceeding 97%. II. Core Function Highlights 1. Adaptive Pressing Device: Adjusts pressure in real time via a pneumatic servo system, effectively preventing glass panels from cracking during disassembly. 2. Heat Assistance System: Employs 50°C constant temperature preheating technology, increasing the softening speed of sealing glue by 40%. 3. Dual Mode Switching: Supports two operation modes—whole frame removal and local repair—with a switching time of no more than 3 minutes. 4. Intelligent Detection Module: Integrates a visual recognition system to automatically detect the location of aluminum frame joints, with a positioning accuracy of 0.5mm. III. Practical Data Record During the processing of 72 pieces of 156mm-type polycrystalline silicon modules, the actual results showed: - Average single-frame processing time: 2 minutes and 15 seconds - Power consumption: 1.8 kWh/piece - Tool wear: Sharpen the cutting edge every 500 pieces processed - Aluminum residue: 3 g/piece - The abnormal sound warning system triggered 2 times, accurately detecting bolt residue IV. Maintenance Points 1. After daily operation, clean the guide rail debris and maintain with lithium-based lubricating grease. 2. Maintain the hydraulic system pressure within the range of 12-15 MPa. 3. Adjust the tool angle every two weeks, with the deviation angle controlled within 0.3 mm. 4. Stop the machine immediately and clean it when the accumulated sealing glue residue exceeds 2 mm in thickness. V. Improvement Suggestions After three months of continuous use, it is recommended to add lateral auxiliary positioning wheels to improve the docking accuracy when processing deformed frames. The current collection tank capacity can be expanded by 30% to meet the needs of continuous operation. (Attached: Equipment nameplate parameters: Model MX-JX2023D, rated power 7.5 kW, working air pressure 0.6-0.8 MPa, net weight 2.8 tons)
2026-04-05
2026-04-05
2026-04-05
2026-04-05
2026-04-05
2026-04-05
No. 15 Industrial Avenue, Industrial Park, Shicheng County, Jiangxi Province
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