Technical Analysis and Application Guide of Jiangxi Mingxin Lead-Acid Battery Recycling Equipment

#Industry ·2026-05-16

I. Core Components of the Equipment 1. Crushing and Sorting System This system uses heavy-duty hammer crushers and hydraulic sorting technology to efficiently separate plastics, lead sludge, and metals, achieving a sorting purity of over 98%. The multi-stage drum sieve design unique to Jiangxi Mingxin enables the processing of 5-8 tons of materials per hour. 2. Desulfurization Conversion Device By using the carbonate conversion electrolysis process, lead sulfate is converted into metallic lead, with a recovery rate exceeding 95%The equipment is equipped with an automatic pH monitoring system to ensure the stability of the reaction process. 3. Smelting and refining unit It adopts an energy-saving rotary kiln design, with the working temperature automatically controlled within the range of 800-1200 degrees, and the purity of lead recovery reaching 99.5%.The integrated flue gas treatment system ensures that the emissions comply with the GB9078 standard.II. Technical Advantages 1. High degree of automation for the entire production line, with only 3-5 people needed to operate the central control system 2. Water consumption reduced by 40% compared to traditional processes, equipped with a water recycling device 3. Patented corrosion-resistant materials (MC-72 grade) extend equipment lifespan by over 10 years III. Application Data • Processing of 12V/100Ah batteries: approximately 800 units per hour • Lead recovery rate: 98.5% • Polypropylene plastic recycling purity: 99.2% • Energy consumption ratio: 0.8-1.2 kW·h/ton of material IV. Maintenance Points It is recommended to replace the crusher hammer heads (made of tungsten steel composite material) every quarter and clean the sediment in the hydraulic sorting trough every month. The intelligent system will automatically prompt the replacement cycle of consumables, and users can receive early warning notifications via the mobile APP

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Jiangxi Mingxin Metallurgy Equipment Co., Ltd