Let Waste Cables Unlock "Golden" Value
Each ton of waste wires and cables contains approximately 300 kilograms of pure copper resources. However, due to the inefficiency and heavy pollution of traditional recycling methods, these resources have not been fully utilized. Jiangxi Mingxin Metallurgical Equipment Co., Ltd. has independently developed an automated integrated copper granulator, which integrates four functions—"crushing, sorting, purification, and environmental protection"—completely reshaping the waste cable recycling process and providing the industry with an intelligent solution that combines economic benefits and environmental value.
Core Advantages: Automation-Driven Value Revolution
Fully unmanned operation throughout the process brings immediate cost reduction and efficiency improvement. Adopting an industrial-grade PLC intelligent control system, it realizes full automation from raw material input to finished product output. With one-click startup, the equipment can independently complete cable crushing, copper-plastic separation, impurity screening and other processes, reducing labor input by 90% compared with traditional manual sorting.
The intelligent感应 feeding system can automatically adjust operating parameters according to cable thickness, effectively avoiding material jamming and shutdowns, keeping the continuous operation rate of the equipment stable above 95%.
Key data such as processing progress and purity indicators can be monitored in real time through the touch screen, and remote fault diagnosis is supported, making management easier and more efficient.
Dry Physical Separation Technology: Environmental Compliance with Zero Risks
Innovatively applying the combined process of "low-temperature crushing + air flow sorting + electrostatic separation", no wastewater is generated throughout the process, eliminating secondary pollution from the source.
The fully enclosed negative pressure dust removal system achieves a dust collection rate of up to 99%, and noise is controlled below 70 decibels, fully complying with the "Comprehensive Emission Standard for Air Pollutants".
The equipment has a sorting purity of over 98%, which can be directly reused in the injection molding industry, truly achieving the environmental goal of "full resource recycling and zero pollution emission" and helping enterprises easily pass inspections by environmental protection departments.
Ultra-High Purity Output: Earning Thousands More per Ton
Thanks to the precision separation process, the purity of copper granules is stably maintained above 99.5%, far exceeding the industry average. Whether it is communication wires as thin as hair, complexly wrapped automotive wire harnesses, or large-diameter power cables, efficient separation can be achieved with a metal recovery rate of up to 99%.
High-purity copper granules, with extremely low impurity content, have a market price that is 500-1000 yuan per ton higher than ordinary recycled copper. Calculated based on processing 3 tons of waste cables per day, the annual additional income can reach hundreds of thousands of yuan.
Flexible Adaptation: From Small and Medium Recycling Stations to Large Industrial Parks
The equipment adopts a modular design concept, allowing flexible configuration of production lines according to site conditions and processing needs. With an area of only 20-50 square meters and an installation and commissioning period as short as 7 days, small and medium-sized recycling stations can quickly put into production.
For large renewable resource industrial parks, it can easily meet large-scale processing needs by expanding sorting modules and feeding systems. Whether it is household appliance wires, computer wires, or communication cables with complex insulation layers, they can be directly processed without classification.
In the application of a recycling enterprise in Southeast Asia, after the equipment was put into operation, the daily processing capacity jumped from hundreds of kilograms with traditional methods to several tons, and the copper purity increased by 15 percentage points. The enterprise recovered the equipment investment in only three months. This "plug-and-play" flexibility makes it an ideal choice for recycling enterprises of different scales to upgrade and transform.
